Multiple ball launch assemblies and methods of launching multiple balls into a wellbore

• US 7,571,773 B1
• Filed: 04/17/2008
• Issued: 08/11/2009
• Est. Priority Date: 04/17/2008
• Status: Active Grant

• Current Assignee: Baker Hughes Holdings LLC (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: West, Lonnie C., Mailand, Jason C., Sides, Winfield M. III, Bahr, Glenn A.
• Primary Examiner(s): Gay; Jennifer H
• Assistant Examiner(s): MICHENER, BLAKE E
• Application Number:
  US12/148,270
• Time in Patent Office: 481 Days
• Field of Search: 166/70, 166/75.15, 166/97.1, 166/373, 166/379, 166/386, 137/268
• US Class Current: 166/373
• CPC Class Codes: E21B 23/0413 using means for blocking fluid flow, e.g. drop balls or darts using balls or the like for actuating downhole valves E21B34/142
• CPC Class Codes: E21B 33/068 having provision for introducing objects or fluids into, or removing objects from, wells cementing-heads E21B33/05
• CPC Class Codes: Y10T 137/4891 With holder for solid, flaky or pulverized material to be dissolved or entrained

Abstract

Multiple ball launch assemblies comprise a plurality of ball launch pods disposed around an outer wall surface of a housing. The ball launch pods are operatively associated with a flow tube disposed within the housing. An actuator assembly rotates the flow tube to align a first opening in the flow tube with a first ball launch pod so that a first ball is launched into the wellbore. Further rotation of the flow tube aligns subsequent openings in the flow tube with subsequent corresponding ball launch pods so that subsequent balls are launched into the wellbore.

Claims

1. A multiple ball launch assembly for a wellbore, the multiple ball launch assembly comprising:

a housing having an upper end, a lower end, and a housing bore disposed between the upper end and the lower end, the housing bore being adapted to be placed in fluid communication with a wellbore;

a plurality of ball launch pods disposed around an outer wall surface of the housing and in fluid communication with the housing bore, each of the ball launch pods comprising a ball housing for maintaining a ball prior to being launched into the wellbore;

a rotatable sleeve disposed in the housing bore, the sleeve having a sleeve bore in fluid communication with the wellbore and a plurality of ball openings, the plurality of ball openings corresponding to the plurality of ball launch pods such that each of the ball housings is sequentially placed in fluid communication with the sleeve bore by rotation of the sleeve;

an actuator assembly operatively associated with the sleeve for rotating the sleeve to align the plurality of ball openings with the corresponding plurality of ball launch pods.

2. The multiple ball launch assembly of claim 1, wherein the actuator assembly comprises a drive assembly having an incremental drive member such that each actuation of the actuator assembly causes the drive assembly to rotate the sleeve to align one of the plurality of ball openings with one of the plurality of ball launch pods so that a ball can be launched and subsequent incremental rotations of the sleeve by subsequent actuation of the actuator assembly sequentially aligns the remainder of the plurality of ball openings with the remainder of the corresponding ball launch pods so that the reminder of balls can be launched into the sleeve bore.

3. The multiple ball launch assembly of claim 2, wherein the actuator assembly comprises a pneumatically actuated piston.

4. The multiple ball launch assembly of claim 3, wherein the incremental drive member comprises a ratchet gear.

5. The multiple ball launch assembly of claim 1, further comprising a coupler secured to the lower end of the housing to facilitate connection of the multiple ball launch assembly to a wellbore tubular located at a surface of a well.

6. The multiple ball launch assembly of claim 1, wherein each of the plurality of ball launch pods comprise a ball launch plunger operatively associated with a biased member, the biased member being energized by the ball being restricted from being launched by an outer wall surface of the sleeve.

7. The multiple ball launch assembly of claim 1, wherein each of the plurality of ball launch pods comprise an indicator operatively associated with the ball, the indicator providing a first visual indication when the ball is contained within the ball housing and a second visual indication when the ball has been launched from the ball housing.

8. The multiple ball launch assembly of claim 7, wherein the indicator of each of the plurality of ball launch pods is operatively associated with a cam disposed in a cam housing of each of the plurality of ball launch pods such that rotation of the cam provides assistance in launching the ball from each of the plurality of ball launch pods.

9. The multiple ball launch assembly of claim 8, wherein each of the cams is operatively associated with a ball launch plunger operatively associated with a biased member within the ball housing of each of the plurality of ball launch pods, the biased member being energized by the ball of each of the plurality of ball launch pods being restricted from being launched by an outer wall surface of the sleeve.

10. The multiple ball launch assembly of claim 1, wherein the plurality of ball openings are spirally disposed along the longitudinal length of the sleeve.

11. The multiple ball launch assembly of claim 10, wherein each of the plurality of ball openings has a diameter and each of the diameters of the plurality of balls are different.

12. A multiple ball launch assembly for a wellbore, the multiple ball launch assembly comprising:

a housing having an upper end, a lower end, and a housing bore disposed between the upper end and the lower end, the housing bore being adapted to be placed in fluid communication with a wellbore;

a plurality of ball launch pods disposed around an outer wall surface of the housing and in fluid communication with the housing bore, each of the ball launch pods comprising a ball housing for maintaining a ball prior to being launched into the wellbore;

a rotatable sleeve disposed in the housing bore, the sleeve having a sleeve bore in fluid communication with the wellbore and a plurality of ball openings, the plurality of ball openings corresponding to the plurality of ball launch pods such that a ball from each of the ball launch pods can be launched from each of the plurality of ball launch pods, through a corresponding ball opening, and into the sleeve bore when the plurality of ball launch pods is aligned with a corresponding ball opening; and

an actuator assembly comprising a drive assembly, the drive assembly being operatively associated with the sleeve such that an initial rotation of the sleeve aligns one of the plurality of ball openings with one of the plurality of ball launch pods so that a ball can be launched and subsequent rotations of the sleeve sequentially align the remainder of the plurality of ball openings with the remainder of the corresponding ball launch pods so that the reminder of balls can be launched into the sleeve bore.

13. The multiple ball launch assembly of claim 12, wherein each of the plurality of ball launch pods comprise an indicator operatively associated with the ball, the indicator providing a first visual indication when the ball is contained within the ball housing and a second visual indication when the ball has been launched from the ball housing.

14. The multiple ball launch assembly of claim 13, wherein the indicator of each of the plurality of ball launch pods is operatively associated with a cam disposed in a cam housing of each of the plurality of ball launch pods such that rotation of the cam provides assistance in launching the ball from each of the plurality of ball launch pods.

15. The multiple ball launch assembly of claim 14, wherein each of the cams is operatively associated with a ball launch plunger operatively associated with a biased member within the ball housing of each of the plurality of ball launch pods, the biased member being energized by the ball of each of the plurality of ball launch pods being restricted from being launched by an outer wall surface of the sleeve.

16. The multiple ball launch assembly of claim 15, wherein the actuator assembly comprises a pneumatically actuated piston and the drive assembly comprises an incremental drive member.

17. A method of launching multiple balls into a wellbore, the method comprising the steps of:

(a) disposing a multiple ball launch assembly in fluid communication with a wellbore, the multiple ball launch assembly comprising

a housing,

first and second ball launch pods disposed around an outer wall surface of the housing and in fluid communication with the housing bore, the first and second ball launch pods each comprising a ball housing for maintaining a ball prior to being launched into the wellbore;

a rotatable sleeve disposed in the housing bore, the sleeve having a sleeve bore in fluid communication with the wellbore, a first ball opening, and a second ball opening, the first ball opening corresponding to the first ball launch pod so that alignment of the first ball opening with the first ball launch pod causes a first ball to be launched from the first ball launch pod, through the first ball opening, and into the sleeve bore, and the second ball opening corresponding to the second ball launch pod so that alignment of the second ball opening with the second ball launch pod causes a second ball to be launched from the second ball launch pod, through the second ball opening, and into the sleeve bore; and

an actuator assembly operatively associated with the sleeve for rotation of the sleeve;

(b) actuating the actuator assembly to rotate the sleeve to align the first ball opening with the first ball launch pod;

(c) launching the first ball from the first ball launch pod through the first ball opening in the sleeve into the sleeve bore and, thus, into the wellbore;

(d) actuating the actuator assembly to rotate the sleeve to align the second ball opening with the second ball launch pod; and

(e) launching the second ball from the second ball launch pod through the second ball opening in the sleeve into the sleeve bore and, thus, into the wellbore.

18. The method of claim 17, wherein the multiple ball launch assembly comprises a third ball launch pod having a third ball and the sleeve comprises a third ball opening corresponding to the third ball launch pod, and wherein the method further comprises the steps of:

(f) actuating the actuator assembly to rotate the sleeve to align the third ball opening with the third ball launch pod; and

(g) launching the third ball from the third ball launch pod through the third ball opening in the sleeve into the sleeve bore and, thus, into the wellbore.

19. The method of claim 18, wherein the multiple ball launch assembly comprises at least one additional ball launch pod having at least one additional ball and the sleeve comprises at least one additional ball opening corresponding to each of the at least one additional ball launch pods, and wherein the method further comprises the steps of:

(h) actuating the actuator assembly to rotate the sleeve to sequentially align each of the at least one additional ball openings with each of the at least one additional ball launch pods causing each of the additional balls disposed in each of the additional ball launch pods to be launched into the wellbore.

20. The method of claim 18, wherein upon launching each of the first ball, second ball, and third ball, each of the first ball launch pod, the second ball launch pod, and the third ball launch pod provides a visual indication that the ball has been launched.