Method of manufacturing display panel for flexible display device
First Claim
1. A method of manufacturing a display panel for a liquid crystal display, comprising:
- mounting a flexible substrate in a sputtering chamber;
forming a gate line on the flexible substrate;
depositing a gate insulating layer on the flexible substrate;
forming a semiconductor layer on the gate insulating layer;
forming a data line and a drain electrode on the semiconductor layer;
forming a passivation layer on the data line and the drain electrode; and
forming a pixel electrode that is electrically connected to the drain electrode, wherein at least one of the depositing of the gate insulating layer, the forming of the semiconductor layer, and the forming of the passivation layer comprises sputtering a target at a temperature of between about 80°
C. to about 150°
C. and wherein the sputtering target is disposed on opposing sides of the flexible substrate.
2 Assignments
0 Petitions
Accused Products
Abstract
A liquid crystal display panel manufacturing method includes forming at least one thin film on a flexible plastic substrate by sputtering at a temperature of about 80° C. to about 150° C. Sputtering can be in a chamber evacuated to about 1×10−6 Torr to about 9×10−6 Torr. Sputtering targets and films sputtered on substrates include materials that are conductive or insulating, organic or inorganic, metal or metal alloy, reflective metal or transparent conductive, or combinations thereof. Thin film and pattern formation employ photolithography with laminated or liquid films. Films may be sputtered on opposing sides of a substrate and may be multilayered.
18 Citations
16 Claims
-
1. A method of manufacturing a display panel for a liquid crystal display, comprising:
-
mounting a flexible substrate in a sputtering chamber; forming a gate line on the flexible substrate; depositing a gate insulating layer on the flexible substrate; forming a semiconductor layer on the gate insulating layer; forming a data line and a drain electrode on the semiconductor layer; forming a passivation layer on the data line and the drain electrode; and forming a pixel electrode that is electrically connected to the drain electrode, wherein at least one of the depositing of the gate insulating layer, the forming of the semiconductor layer, and the forming of the passivation layer comprises sputtering a target at a temperature of between about 80°
C. to about 150°
C. and wherein the sputtering target is disposed on opposing sides of the flexible substrate. - View Dependent Claims (2, 3, 4)
-
-
5. A method of manufacturing a display panel for a liquid crystal display, comprising:
-
preparing a flexible substrate; forming a gate line on the flexible substrate; depositing a gate insulating layer on the flexible substrate; forming a semiconductor layer on the gate insulating layer; forming a data line and a drain electrode on the semiconductor layer; forming a passivation layer on the data line and the drain electrode; and forming a pixel electrode that is electrically connected to the drain electrode; wherein each of the forming of the gate line, the depositing of the gate insulating layer, the forming of the semiconductor layer, the forming of the drain electrode and the data line including a source electrode, the forming of the passivation layer, and the forming of the pixel electrode comprises sputtering at a temperature of between about 80°
C. to about 150°
C., and wherein a sputtering target is disposed on opposing sides of the flexible substrate. - View Dependent Claims (6, 7, 8, 9, 14)
-
-
10. A method of manufacturing a display panel for a liquid crystal display, comprising:
-
preparing a flexible substrate; forming a gate line comprising a gate electrode on the flexible substrate; depositing a gate insulating layer on the gate line and the flexible substrate; depositing a semiconductor layer and an ohmic contact layer on the gate insulating layer; depositing a conductive layer on the ohmic contact layer; forming a photosensitive film pattern including first and second portions having different thicknesses on the conductive layer; etching the conductive layer, the ohmic contact layer, and the semiconductor layer using the first and second portions of the photosensitive film pattern as an etching mask; ashing the photosensitive film pattern to remove the second portion of the photosensitive film pattern and to expose a portion of the conductive layer corresponding to the second portion of the photosensitive film pattern; etching the exposed portion of the conductive layer and a portion of the ohmic contact layer disposed under the exposed portion of the conductive layer using the remaining first portion of the photosensitive film pattern as an etching mask; and forming a pixel electrode on the conductive layer, wherein each of the forming of the gate line, the depositing of the gate insulating layer, the depositing of the semiconductor layer and the ohmic contact layer, the depositing of the conductive layer, and the forming of a pixel electrode comprises sputtering at a temperature of between about 80°
C. to about 150°
C. - View Dependent Claims (11, 12, 13, 15, 16)
-
Specification