System having electronics for dropping current of battery pack

• US 7,573,234 B1
• Filed: 11/22/2006
• Issued: 08/11/2009
• Est. Priority Date: 11/28/2005
• Status: Active Grant

• Current Assignee: Quallion, LLC (EnerSys)
• Original Assignee: Quallion, LLC (EnerSys)
• Inventors: Tsukamoto, Hisashi, Tan, Taison, Piao, Tiehua
• Primary Examiner(s): TSO, EDWARD H
• Application Number:
  US11/603,757
• Time in Patent Office: 993 Days
• Field of Search: 320/107, 320/106, 320/110, 320/116, 320/117, 320/118, 320/122
• US Class Current: 320/116
• CPC Class Codes: B60L 58/19 Switching between serial connection and parallel connection of battery modules
• CPC Class Codes: H01M 10/441 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A battery pack system is disclosed. The battery pack system includes a battery pack having batteries arranged in a plurality of parallel groups that are connected in series. Each parallel group includes a plurality of the batteries connected in parallel. The electronics are configured to drop the current at which the battery pack is operating from a first current level to a second current level one or more times. The second current level is lower than the first current level. The electronics can drop the current from the first current level to the second current level during the charge and/or discharge of the battery pack. In some instances, the electronics intermittently drop the current from the first current level to the second current level during the charge and/or discharge of the battery pack.

Claims

1. A battery pack system, comprising:

a battery pack including a plurality of parallel groups connected in series, each parallel group including a plurality of batteries connected in parallel; and

electronics configured to discharge the battery pack at a first current level and to drop the current from the first current level to a second current level while discharging the battery pack, the second current level being lower than the first current level.

2. The system of claim 1, further comprising:

one or more shunt circuits configured to bypass one or more of the parallel groups, the shunt circuits being activated by the electronics.

3. The system of claim 2, further comprising:

a fuse in series with one or more of the batteries.

4. The system of claim 2, further comprising:

a switch in series with one or more of the batteries.

5. The system of claim 3, wherein each of the batteries includes one or more devices selected from a group consisting of a burst disc, a current interruption device and a positive temperature coefficient resistor.

6. The system of claim 1, wherein the electronics are configured to drop the current from the first current level to a second current level at a regular time interval.

7. The system of claim 1, wherein a time period over which the current is dropped to the second current level is constant for each event where the current is dropped to the second current level.

8. The system of claim 1, wherein the first current level is the current level required to fully power one or more devices that draw power from the battery pack.

9. The system of claim 1, wherein the second current level is an open circuit current level for the battery pack.

10. The system of claim 1, wherein the second current level is below a recharge current at which the batteries in a parallel group are able to recharge other batteries in the same parallel group.

11. The system of claim 1, wherein the electronics are configured to stop intermittently dropping the current from the first current level to the second current level when the first current level rises above an upper current threshold.

12. The system of claim 1, wherein the electronics are configured to stop intermittently dropping the current from the first current level to the second current level when the first current level falls below a lower current threshold.

13. The system of claim 1, wherein the battery pack is one of a plurality of battery packs, each of the battery packs connected in a plurality of system parallel groups that are connected in series, each system parallel group including a plurality of battery packs connected in parallel.

14. A battery pack system, comprising:

a plurality of system parallel groups connected in series, each system parallel group including a plurality of battery packs connected in parallel;

each battery pack including a plurality of parallel groups connected in series, each parallel group including a plurality of batteries connected in parallel;

electronics configured to discharge the battery packs at a first current level and to drop the current from the first current level to a second current level one or more times while discharging the battery pack, the second current level being lower than the first current level;

the electronics being configured to stop intermittently dropping the current from the first current level to the second current level when the first current level rises above an upper current threshold; and

the electronics being configured to stop intermittently dropping the current from the first current level to the second current level when the first current level falls below a lower current threshold.

15. A battery pack system, comprising:

a plurality of battery packs connected in parallel, each battery pack including a plurality of parallel groups connected in series, each parallel group including a plurality of batteries connected in parallel, a portion of the battery packs being high power sources and a portion of the battery packs being low power sources, the high power source having a mass based power density that is more than the mass based power density of the low power sources;

electronics configured to discharge the battery packs at a first current level and to drop the current from the first current level to a second current level one or more times while discharging the battery pack, the second current level being lower than the first current level.

16. A battery pack system, comprising:

a pack assembly having a plurality of system parallel groups connected in series, each system parallel group including a plurality of battery packs connected in parallel;

electronics configured to discharge the pack assembly at a first current level and to drop the current from the first current level to a second current level one or more times while discharging the pack assembly, the second current level being lower than the first current level.

17. The system of claim 16, wherein the electronics are configured to drop the current from the first current level to a second current level at a regular time interval.

18. The system of claim 16, wherein a time period over which the current is dropped to the second current level is constant for each event where the current is dropped to the second current level.

19. The system of claim 16, wherein the first current level is the current level required to fully power one or more devices that draw power from the battery pack.

20. The system of claim 16, wherein the second current level is an open circuit current level for the battery pack.

21. The system of claim 16, wherein the second current level is below a recharge current at which the battery packs in a system parallel group are able to recharge other battery packs in the same system parallel group.

22. The system of claim 16, wherein the electronics are configured to stop intermittently dropping the current from the first current level to the second current level when the first current level rises above an upper current threshold.

23. The system of claim 16, wherein the electronics are configured to stop intermittently dropping the current from the first current level to the second current level when the first current level falls below a lower current threshold.