Method and system for the generation of torsional guided waves using a ferromagnetic strip sensor

• US 7,573,261 B1
• Filed: 06/20/2008
• Issued: 08/11/2009
• Est. Priority Date: 06/20/2008
• Status: Active Grant

• Current Assignee: Southwest Research Institute
• Original Assignee: Ihi Southwest Technologies Inc. (IHI Corporation)
• Inventors: Vinogradov, Sergey A.
• Primary Examiner(s): LEDYNH, BOT L
• Application Number:
  US12/142,855
• Time in Patent Office: 417 Days
• Field of Search: 324/209, 324/217, 324219-221, 324/228, 324238-240, 735/78, 735/79, 735/98, 736/00, 736/20, 736/43, 736/50
• US Class Current: 324/240
• CPC Class Codes: G01N 2291/0425 Parallel to the surface, e.g. creep waves
• CPC Class Codes: G01N 2291/0426 Bulk waves, e.g. quartz crystal microbalance, torsional waves
• CPC Class Codes: G01N 2291/044 Internal reflections (echoes), e.g. on walls or defects
• CPC Class Codes: G01N 27/82 for investigating the presence of flaws
• CPC Class Codes: G01N 29/043 in the interior, e.g. by shear waves
• CPC Class Codes: G01N 29/2412 using the magnetostrictive properties of the material to be examined, e.g. electromagnetic acoustic transducers [EMAT]; investigating the presence of flaws using eddy currents G01N27/90, magnetostrictive transducers B06B1/08, measuring magnetostrictive properties G01R33/18

Abstract

A method is shown for magnetostrictive testing of structures using a magnetostrictive strip and magnetostrictive techniques. A torsional guided wave is generated in the magnetostrictive strip which is dry coupled or bonded to the structure. A magnetic field creates an induced bias along the longitudinal axis of the magnetostrictive strip, which magnetic field is sufficiently strong so that when an AC pulse applies an AC bias perpendicular to the induced bias, the AC bias does not override or saturate the induced bias. This allows for an increased signal to noise ratio in a reflected signal indicating a defect in the structure. The induce bias and the AC bias are created by respective windings around the magnetostrictive strip, which windings are perpendicular to each other.

Claims

1. The method of nondestructive testing of a structure using magnetostrictive techniques to determine defects in the structure, said method comprising the following steps:

securing a magnetostrictive strip having a longitudinal axis and a short axis to said structure;

first applying a voltage to a short axis coil wound around said short axis to generate a bias magnetic field in said magnetostrictive strip, said bias magnetic field having a bias direction along a longitudinal axis of said magnetostrictive strip;

second applying a pulse of alternating current to an AC coil wound around said longitudinal axis of said magnetostrictive strip and in parallel to said bias magnetic field;

creating an alternating magnetic field pulse in said magnetostrictive strip from said pulse of alternating current, said alternating magnetic field pulse being parallel to said short axis;

generating a torsional guided wave in said magnetostrictive strip from said alternating magnetic field pulse, direction of propagation of said torsional guided wave being along said short axis and perpendicular to said bias magnetic field;

transferring said torsional guided wave from said magnetostrictive strip to said structure;

reflecting said torsional guided wave off said defects;

receiving said reflected torsional guided wave;

processing said received reflected torsional guided wave to determine size and/or location of said defects;

said voltage of said first applying step being sufficient to prevent said alternating magnetic field pulse from overriding said bias magnetic field.

2. The method of nondestructive testing of a structure using magnetostrictive techniques to determine defects in a structure as given in claim 1 further including after said processing step another step of recording said processed received reflected torsional guided wave.

3. The method of nondestructive testing of a structure using magnetostrictive techniques to determine defects in a structure as given in claim 2 wherein said magnetostrictive strip is dry coupled to said structure.

4. The method of nondestructive testing of a structure using magnetostrictive techniques to determine defects in a structure as given in claim 2 wherein said magnetostrictive strip is bonded to said structure.

5. The method of nondestructive testing of a structure using magnetostrictive techniques to determine defects in a structure as given in claim 2 wherein said voltage and said pulse of alternating current are received from a common source.

6. The method of nondestructive testing of a structure using magnetostrictive techniques to determine defects in a structure as given in claim 5 wherein said voltage is in alternating voltage.

7. The method of nondestructive testing of a structure using magnetostrictive techniques to determine defects in a structure as given in claim 6 wherein said alternating voltage is of a slower frequency than said alternating current.

8. The method of nondestructive testing of a structure using magnetostrictive techniques to determine defects in a structure as given in claim 6 wherein said alternating voltage is phase shifted by approximately 90°

from said alternating current.

9. The method of nondestructive testing of a structure using magnetostrictive techniques to determine defects in a structure as given in claim 6 wherein said alternating voltage is rectified before generating said bias magnetic field.

10. The method of nondestructive testing of a structure using magnetostrictive techniques to determine defects in a structure as given in claim 1 wherein said structure is a pipe and said magnetostrictive strip is wrapped therearound with a gap between ends of said magnetostrictive strip.

11. The method of nondestructive testing of a structure using magnetostrictive techniques to determine defects in a structure as given in claim 10 wherein said AC coil is wound while said magnetostrictive strip is substantially flat so that said AC coil will be on both sides of said magnetostrictive strip when applied to said pipe.

12. The method of nondestructive testing of a structure using magnetostrictive techniques to determine defects in a structure as given in claim 10 wherein said AC coil is wound after said magnetostrictive strip is wrapped around said pipe so that said AC coil is only on an outside surface of said magnetostrictive strip.