Devices and techniques for a minimally invasive disc space preparation and implant insertion

• US 7,578,820 B2
• Filed: 09/02/2003
• Issued: 08/25/2009
• Est. Priority Date: 09/02/2003
• Status: Active Grant

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Inventors: Duncan, James P., Moore, Jeffrey D., Foley, Kevin T., Scifert, Jeffrey L., Branch, Charles L.
• Primary Examiner(s): Robert; Eduardo C
• Assistant Examiner(s): Comstock; David
• Application Number:
  US10/653,281
• Publication Number:
  US 20050049623A1
• Time in Patent Office: 2,184 Days
• Field of Search: 606/79, 606/80, 606/84, 606/85, 606/96
• US Class Current: 606/84
• CPC Class Codes: A61B 17/00234 for minimally invasive surgery A61B17/0218, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/1604 Chisels; Rongeurs; Punches; Stamps
• CPC Class Codes: A61B 17/1631 Special drive shafts, e.g. flexible shafts A61B17/1642, A61B17/164 take precedence
• CPC Class Codes: A61B 17/1659 Surgical rasps, files, planes, or scrapers
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/3423 Access ports, e.g. toroid shape introducers for instruments or hands access sites for liquids A61M39/0247
• CPC Class Codes: A61B 2017/320032 Details of the rotating or oscillating shaft, e.g. using a flexible shaft
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/4603 for insertion or extraction of endoprosthetic joints or of accessories thereof
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/4622 having the shape of a forceps or a clamp
• CPC Class Codes: A61F 2002/4627 with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2002/4635 using minimally invasive surgery

Abstract

Methods and instruments are provided for performing spinal disc space preparation and implant insertion in minimally invasive procedures. The instruments include cutting instruments and implant insertion instruments adapted for insertion through a minimally invasive access portal to a spinal disc space. The proximal portions of the instruments are adapted to facilitate viewing through a proximal end opening of the access portal with the instruments positioned through the access portal while also enhancing the surgeon'"'"'s control of the distal working end of the instruments while in the disc space.

Claims

1. A cutting instrument assembly for removal of disc material through a minimally invasive surgical access portal, comprising:

a rotary cutting instrument, comprising;

a hollow elongate outer shaft including a distal portion and a proximal portion, said distal portion including a first length between a distal end and a proximal end thereof and extending along a distal longitudinal axis, said proximal portion extending along a proximal longitudinal axis and including an enlarged handle therealong, said distal portion and said proximal portion being connected with a lateral bend with said distal longitudinal axis intersecting said proximal longitudinal axis at an angle between said distal longitudinal axis and said proximal longitudinal axis ranging from 90 degrees to 165 degrees;

a cutting element rotatably mounted to said distal end of said hollow shaft;

an inner shaft including a flexible portion connected at a distal end thereof with said cutting element, said flexible portion extending proximally from said distal end through said distal portion and said lateral bend, said inner shaft including a rigid portion in said proximal portion of said outer shaft rotatably mounted in a proximal end opening of said proximal portion, said rigid portion including a tool engaging member at a proximal end thereof spaced proximally from said proximal end of said proximal portion, said tool engaging portion engageable to rotate said inner shaft and said cutting element relative to said outer shaft, wherein said rigid portion of said inner shaft includes a groove extending therearound and said enlarged handle includes a coupling member engaged thereto having a portion positionable into and out of said groove to facilitate disassembly of said inner and outer shafts; and

a retractor sleeve including a second length extending between a proximal end and a distal end thereof, said first length being greater than said second length, whcrcin said distal portion of said outer shaft is removably positioned through a working channel of said retractor sleeve with said cutting element spaced distally of said distal end of said retractor sleeve while said lateral bend is spaced proximally from said proximal end of said retractor sleeve.

2. The assembly of claim 1, wherein said angle is 150 degrees.

3. The assembly of claim 1, wherein said cutting element includes a body with a first arm and a second arm spaced from said first arm, said first and second arms extending parallel with said distal longitudinal axis and defining a chamber therebetween.

4. The assembly of claim 3, wherein said first and second arms each include a first cutting blade and an opposite second cutting blade along respective ones of said first and second arms.

5. The assembly of claim 1, wherein said enlarged handle is positioned outside a zone defined by a profile of said working channel extending proximally along a proximal extension of a longitudinal axis of said retractor sleeve when said cutting instrument is positioned through said retractor sleeve.

6. The assembly of claim 1, wherein said cutting element includes a body with a first arm and a second arm spaced from said first arm, said first and second arms each including at least one cutting blade extending along each of upper and lower sides thereof.

7. The assembly of claim 6, wherein said first and second arms extend parallel with said distal longitudinal axis and define a chamber therebetween.

8. The assembly of claim 6, wherein said first and second arms each include opposite convexly curved surfaces extending between said cutting blades thereof.

9. A cutting instrument assembly for removal of disc material through a minimally invasive surgical access portal, comprising:

a rotary cutting instrument, comprising;

a hollow elongate outer shaft including a distal portion and a proximal portion, said distal portion including a first length between a distal end and a proximal end thereof and extending along a distal longitudinal axis, said proximal portion extending along a proximal longitudinal axis, said distal portion and said proximal portion being connected with a lateral bend with said distal longitudinal axis intersecting said proximal longitudinal axis at an angle;

a cutting element rotatably mounted to said distal end of said outer shaft;

an inner shaft connected at a distal end thereof with said cutting element, said inner shaft including at least a flexible portion extending through said lateral bend, said inner shaft including a rigid portion in said proximal portion of said outer shaft rotatably mounted in a proximal end opening of said proximal portion of said outer shaft, said rigid portion including a tool engaging member at a proximal end thereof engageable to rotate said inner shaft and said cutting element relative to said outer shaft, wherein;

said proximal portion of said outer shaft includes an enlarged handle therealong;

said rigid portion of said inner shaft includes a groove extending therearound and said enlarged handle includes a coupling member engaged thereto having a portion positionable into and out of said groove to facilitate disassembly of said inner and outer shafts; and

a retractor sleeve including a second length extending between a proximal end and a distal end thereof, said first length being greater than said second length, wherein said distal portion of said outer shaft is removably positioned through a working channel of said retractor sleeve with said cutting element spaced distally of said distal end of said retractor sleeve while said lateral bend is spaced proximally from said proximal end of said retractor sleeve and said enlarged handle is positioned outside a zone defined by a profile of said working channel extending proximally along a proximal extension of a longitudinal axis of said retractor sleeve when said cutting instrument is positioned through said retractor sleeve.

10. The assembly of claim 9, wherein said angle between said distal longitudinal axis and said proximal longitudinal axis is in the range from 90 degrees to 165degrees

11. The assembly of claim 9, wherein said flexible portion extends from said distal end of said inner shaft to said rigid portion of said inner shaft.

12. The assembly of claim 9, wherein said cutting element includes a body with a first arm and a second arm spaced from said first arm, said first and second arms extending parallel with said distal longitudinal axis and defining a chamber therebetween.

13. A cuffing instrument assembly for removal of disc material through a minimally invasive surgical access portal, comprising:

a rotary cutting instrument, comprising;

a hollow elongate outer shaft including a distal portion and a proximal portion, said distal portion including a first length between a distal end and a proximal end thereof and extending along a distal longitudinal axis, said proximal portion extending along a proximal longitudinal axis, said distal portion and said proximal portion being connected with a lateral bend with said distal longitudinal axis intersecting said proximal longitudinal axis at an angle;

a cutting element rotatably mounted to said distal end of said outer shaft;

an inner shaft connected at a distal end thereof with said cutting element, said inner shaft including at least a flexible portion extending through said lateral bend, said inner shaft including a rigid portion in said proximal portion of said outer shaft rotatably mounted in a proximal end opening of said proximal portion of said outer shaft, wherein said rigid portion of said inner shaft includes a groove and said proximal portion of said outer shaft includes a coupling member engaged thereto having a portion positionable into and out of said groove to facilitate disassembly of said inner and outer shafts; and

a retractor sleeve including a second length extending between a proximal end and a distal end thereof said first length being greater than said second length, wherein said distal portion of said outer shaft is positionable through a working channel of said retractor sleeve with said cutting element spaced distally of said distal end of said retractor sleeve and said lateral bend spaced proximally from said proximal end of said retractor sleeve.

14. The assembly of claim 13, wherein said coupling member is engaged to said proximal portion of said outer shaft.

15. The assembly of claim 13, wherein said rigid portion of said inner shaft includes a tool engaging member at a proximal end thereof engageable to rotate said inner shaft and said cutting element relative to said outer shaft.

16. The assembly of claim 13, wherein said groove extends completely around said rigid portion of said inner shaft.