Tool operator instructions system and method

• US 7,580,769 B2
• Filed: 08/28/2003
• Issued: 08/25/2009
• Est. Priority Date: 08/28/2003
• Status: Active Grant

• Current Assignee: The Boeing Co.
• Original Assignee: The Boeing Co.
• Inventors: Olson, Milton O., Eastman, Ronald H., Tuttle, Lynda L., Lindblad, Geoffrey M., Van Horne, Mark E., Neidig, Craig A., Bowman, Andrew P., Hansen, Allan M.
• Primary Examiner(s): Hartman, Jr.; Ronald D
• Application Number:
  US10/650,232
• Publication Number:
  US 20050057490A1
• Time in Patent Office: 2,189 Days
• Field of Search: 700/95, 700/117, 700/97, 700105-107, 700179-180, 700/182
• US Class Current: 700/179
• CPC Class Codes: G05B 19/40938 Tool management
• CPC Class Codes: G05B 2219/31027 Computer assisted manual assembly CAA, display operation, tool, result
• CPC Class Codes: G05B 2219/35196 From workpiece data derive assembly tool data
• CPC Class Codes: G05B 2219/35493 Display workpiece and tool data together
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A system and method for providing tool operators in a manufacturing environment with clear and accurate tooling information increases tool operators'"'"' efficiency and reduces possibilities of errors. An output device and an input device are coupled to a processor. A tool operator enters a product option and a line number in the input device. The processor automatically selects a previously-defined build plan based on the entered information. The processor outputs the selected build plan to the output device. The outputted build plan includes tool information based on the entered product option and line number. The system communicates with a manufacturing system and a tool design system over a network. Build plans with product option and line number information are created at the manufacturing system, and the tool design system associates tools with the product option and line number information.

Claims

1. A system for presenting a build plan of a product to a tool operator, the system comprising:

a first means for selecting a build plan in response to entered product information, the build plan including tool information about tools for performing machining operations on the product, at east some of the tools having different versions for performing the same machining operation, the build plan also selecting tool versions for those tools having different versions, whereby the tool operator does not have to perform research in order to make proper tool selections; and

second means for outputting the selected build plan to the tool operator.

2. The system of claim 1, wherein the entered product information includes a product line number of the product and information identifying configuration of the product.

3. The system of claim 2, wherein the second means communicates with a manufacturing system and a tool design system over a network, wherein the manufacturing system enables creation of a build plan based on the product line number of the product and information identifying configuration of the product, and the tool design system enables association of tools with the build plans based on the product line number of the product and information identifying configuration of the product.

4. The system of claim 1, wherein the first means automatically selects the build plan.

5. The system of claim 1, wherein the first means includes a manufacturing component and a tool design component, wherein the manufacturing component enables creation of a build plan based on the product line number of the product and information identifying configuration of the product and the tool design component enables association of tools with the build plans based on the product line number of the product and information identifying configuration of the product.

6. A method for outputting a build plan to a tool operator at an operator computer system, the method comprising:

receiving product information about a product, the information received from the operator computer system;

selecting a build plan based on the received product information, wherein the build plan includes tool information about a tool for performing a machining operation on the product, the tool having different versions for performing the same machining operation, the build plan also selecting a tool version so the tool operator does not have to perform research in order to make the selection; and

outputting the selected build plan to the operator computer system.

7. The method of claim 6, wherein the received product information includes a product line number of the product and information identifying configuration of the product.

8. The method of claim 7, wherein selecting the build plan includes communicating with a manufacturing system and a tool design system.

9. The method of claim 7, wherein selecting is performed automatically.

10. A method for outputting a build plan to a machine tool operator at an operator computer system, the method comprising:

entering a product line number of a product and information identifying configuration of the product at an input device of the operator computer system;

automatically receiving a build plan from a manufacturing system over a network connection, the build plan based on the entered product line number of the product and information identifying configuration of the product; and

outputting the received build plan to the operator computer system,

wherein the outputted build plan includes information about tools for performing machining operations on the product, at least some of the tools having different versions for performing the same machining operation, the build plan also selecting tool versions for those tools having different versions, whereby the tool operator does not have to perform research in order to make proper tool selections.

11. The method of claim 10, wherein the tool information includes tool component information.

12. The method of claim 11, wherein the tool component information includes tool component version information.