Digital-imaging based code symbol reading system employing a plurality of coplanar illumination and imaging subsystems, each having a local object motion detection subsystem for automatic detecting objects within the 3D imaging volume, and a local control subsystem for transmitting object detection state data to a global control subsystem for managing the state of operation of said coplanar illumination and imaging subsystems

• US 7,584,892 B2
• Filed: 02/27/2007
• Issued: 09/08/2009
• Est. Priority Date: 11/24/2000
• Status: Expired due to Fees

• Current Assignee: Metrologic Instruments Incorporated (Honeywell International Inc.)
• Original Assignee: Metrologic Instruments Incorporated (Honeywell International Inc.)
• Inventors: Zhu, Xiaoxun, Knowles, C. Harry, Xian, Tao, Good, Timothy
• Primary Examiner(s): Kim; Ahshik
• Application Number:
  US11/711,906
• Publication Number:
  US 20080029600A1
• Time in Patent Office: 924 Days
• Field of Search: 235/462.1, 235/462.25, 235/462.01, 235/462.09, 235/462.24, 235/462.42
• US Class Current: 235/462.1
• CPC Class Codes: G06K 2207/1012 Special detection of object
• CPC Class Codes: G06K 7/10693 for omnidirectional scanning
• CPC Class Codes: G06K 7/10712 Fixed beam scanning
• CPC Class Codes: G06K 7/10722 Photodetector array or CCD scanning
• CPC Class Codes: G06K 7/10732 Light sources
• CPC Class Codes: G06K 7/10851 Circuits for pulse shaping, amplifying, eliminating noise signals, checking the function of the sensing device basic electronic circuitry H03
• CPC Class Codes: G06Q 20/20 Point-of-sale [POS] network systems
• CPC Class Codes: G06Q 20/202 Interconnection or interaction of plural electronic cash registers [ECR] or to host computer, e.g. network details, transfer of information from host to ECR or from ECR to ECR
• CPC Class Codes: G06Q 20/203 Inventory monitoring
• CPC Class Codes: G06Q 20/208 Input by product or record sensing, e.g. weighing or scanner processing
• CPC Class Codes: G06Q 20/209 Specified transaction journal output feature, e.g. printed receipt or voice output
• CPC Class Codes: G06Q 30/06 Buying, selling or leasing transactions
• CPC Class Codes: G06V 10/141 Control of illumination

Abstract

A digital image capturing and processing system comprising a plurality of coplanar illumination and imaging subsystem for producing a plurality of coplanar linear illumination and imaging planes which intersect within a 3D imaging volume defined relative to an imaging window. Each coplanar illumination and imaging subsystem includes a local object motion detection subsystem for detecting the motion of objects moving through the 3D imaging volume, and a local control subsystem for controlling the state of operations within each coplanar illumination and imaging station during system operation. Each coplanar illumination and imaging subsystem has an object detection state and a code symbol reading state of operation, and includes one or more planar illumination modules (PLIMs) for producing at least one substantially planar illumination beam (PLIB), and a linear image detection array having a field of view (FOV) on the linear image detection array and extending in substantially the same plane as the PLIB, to provide a coplanar illumination and imaging plane (PLIB/FOV) that is projected through the 3D imaging volume, for capturing linear (1D) digital images of an object passing therethrough, for subsequent processing and recognition of information graphically represented in the linear digital images. When a local object motion detection subsystem automatically detects the motion of an object passing through at least a portion of the 3D imaging volume, a global control subsystem cooperates with the local control subsystems to manage the state of operation of each coplanar illumination and imaging subsystem, e.g. by driving one or more of coplanar illumination and imaging subsystems into the code symbol reading state of operation.

Claims

1. A digital-imaging based code symbol reading system comprising:

a system housing having an imaging window;

a plurality of coplanar illumination and imaging subsystems disposed in said system housing, wherein each said coplanar illumination and imaging subsystem has an object detection mode of operation and a code symbol reading mode of operation; and

a global control subsystem for managing the mode of operation of each said coplanar illumination and imaging subsystem;

wherein each said coplanar illumination and imaging subsystem includes

(i) one or more planar illumination modules (PLIMs) for producing a substantially planar illumination beam (PLIB), wherein each said PLIM includes at least one illumination source and optics for producing said PLIB,

(ii) a linear imaging array having a field of view (FOV) on said linear imaging array and extending in substantially the same plane as said PLIB so as to produce a coplanar illumination and imaging plane (PLIB/FOV) that is projected through a 3D imaging volume defined relative to said imaging window, for capturing linear (1D) digital images of an object passing through said 3D imaging volume, and subsequent processing so as to read one or more code symbols graphically represented in said linear digital images,

(iii) a local object motion detection subsystem for automatically detecting the motion of an object passing through at least a portion of said PLIB/FOV, and producing object detection mode data in response thereto, and

(iv) a local control subsystem for locally controlling the operation subcomponents in said coplanar illumination and imaging subsystem, and transmitting object detection mode data to said global control subsystem upon automated detection of the object by said object motion detection subsystem;

wherein said plurality of coplanar illumination and imaging planes project through and intersect within said 3D imaging volume, so as to produce a complex of coplanar illumination and imaging planes, for illuminating and imaging of objects passing through said 3D imaging volume and reading one or more code symbols graphically represented in captured linear digital images of said objects.

2. The digital-imaging based code symbol reading system of claim 1, wherein each said local object motion detection subsystem comprises an area-type image sensing array having a field of view that spatially overlaps at least a portion of said PLIB/FOV, for detecting the motion of the object passing through the field of view during system operation.

3. The digital-imaging based code symbol reading system of claim 1, wherein each said local object motion detection subsystem comprises a IR-based object motion detection subsystem projecting an IR-based light beam through at least a portion of said PLIB/FOV, for detecting the motion of the object passing through said IR-based light beam during system operation.

4. The digital-imaging based code symbol reading system of claim 1, wherein upon one said local object motion detection subsystem detecting the object passing through one said PLIB/FOV and produced object detection data being transmitted to said global control subsystem, said global control subsystem automatically over-rides control operations in local control subsystems employed within coplanar illumination and imaging subsystems that are nearest neighbors to the coplanar illumination and imaging subsystem at which automated object detection occurred, and thereby allowing said global control subsystem to drive said nearest neighboring coplanar illumination and imaging subsystems into the code symbol reading mode of operation, for capturing digital images of said detected object.

5. The digital-imaging based code symbol reading system of claim 1, wherein upon one said local object motion detection subsystem detecting the object passing through one said PLIB/FOV and produced object detection data being transmitted to said global control subsystem, said global control subsystemn automatically over-rides control operations in local control subsystems employed within coplanar illumination and imaging subsystems that are the nearest neighbors to the coplanar illumination and imaging subsystem at which automated object detection occurred, and thereby allows said global control subsystem to drive said neighboring coplanar illumination and imaging subsystems into the code symbol reading mode of operation, for capturing digital images of said detected object.

6. The digital-imaging based code symbol reading system of claim 1, wherein upon one said local object motion detection subsystem detecting the object passing through one said PLIB/FOV and produced object detection data being transmitted to said global control subsystem, said global control subsystem automatically over-rides control operations in local control subsystems employed within all said coplanar illumination and imaging subsystems, and thereby allows said global control subsystem to drive all said coplanar illumination and imaging subsystems into the code symbol reading mode of operation, for capturing digital images of said detected object.

7. The digital-imaging based code symbol reading system of claim 1, wherein each said illumination source comprises an incoherent light source.

8. The digital-imaging based code symbol reading system of claim 7, wherein said incoherent light source is a light emitting diode (LED).

9. The digital-imaging based code symbol reading system of claim 1, wherein each said illumination source comprises a coherent light source.

10. The digital-imaging based code symbol reading system of claim 9, wherein said coherent light source is a visible laser diode (VLD).

11. The digital-imaging based code symbol reading system of claim 1, wherein said linear imaging array comprises an imaging array selected from the group of a CMOS image sensing array and a CCD image sensing array.

12. The digital-imaging based code symbol reading system of claim 1, wherein said subsequent processing and recognition of one or more code symbols graphically represented in said linear digital images comprises buffering a series of said linear digital images and composing area-type (2D) digital images of said object, and subsequently processing said area-type digital images so as to recognize said one or more code symbols graphically represented in said area-type digital images.

13. The digital-imaging based code symbol reading system of claim 12, wherein said subsequent processing and recognition of said one or more code symbols graphically represented in said area-type digital images comprises decode processing said area-type digital images so as to read said one or more code symbols graphically represented in said area-type digital images.

14. The digital-imaging based code symbol reading system of claim 13, wherein said one or more code symbols comprise one or more bar code symbols selected from the group consisting of 1D bar code symbols, 2D bar code symbols and data matrix type bar code symbols.