Gel polymer electrolytes

• US 7,586,663 B1
• Filed: 03/01/2006
• Issued: 09/08/2009
• Est. Priority Date: 03/01/2005
• Status: Expired due to Fees

• Current Assignee: Triton Systems, Inc.
• Original Assignee: Triton Systems, Inc.
• Inventors: Sotzing, Gregory A., Radmard, Bijan
• Primary Examiner(s): Stultz; Jessica T
• Application Number:
  US11/365,186
• Publication Number:
  US 20090242113A1
• Time in Patent Office: 1,287 Days
• Field of Search: 359/265
• US Class Current: 359/265
• CPC Class Codes: G02F 1/15165 Polymers
• CPC Class Codes: G02F 2001/1502 complementary cell
• CPC Class Codes: G02F 2001/164 the electrolyte is made of polymers

Abstract

An electrochromic cell is disclosed which can include a first electrically conducting transparent electrode bonded to an electrochemically formed first electrochromic electrode on the surface of the electrode; a second electrically conducting transparent electrode bonded to an electrochemically formed second electrochromic electrode on the surface of the second electrode and a transparent gel polymer electrolyte formed from one or more macromomoners mixed with a plasticizer and an electrolyte salt, the gel polymer electrolyte in contact with both the first and second electrochromic electrodes; the first and second electrochromic electrodes are separated from each other.

Claims

1. A method for making an electrochromic device comprising:

coating a first substrate with a first transparent electrically conductive electrode;

coating a second substrate with a second transparent electrically conductive electrode;

coating the first coated substrate with a first electrochromic layer;

coating the second coated substrate with a second electrochromic layer wherein the first electrochromic layer and the second electrochromic layer are different;

covering the first coated substrate with the first electrochromic layer with a transparent, UV curable solid state cross linking gel polymer electrolyte mixture comprising one or more macromonomers, a plasticizer, a photoinitiator and an electrolyte salt;

contacting the first coated substrate with the first electrochromic layer with the second coated substrate with the second electrochromic layer wherein the second electrochromic layer is in contact with the gel polymer and the first electrolyte layer is in contact with the gel polymer, and wherein there is substantially no contact between the first and second electrochromic layer;

polymerizing the UV curable solid state cross linking gel polymer electrolyte after contacting the first coated substrate with the first electrochromic layer with the second coated substrate with the second electrochromic layer; and

sealing the layers between the first and second substrates wherein the device is substantially air and water tight.

2. The method of claim 1, wherein the first and second substrates are selected from glass, ceramic, plastic and combinations thereof.

3. The method of claim 1, wherein the amount of plasticizer is from about 1% to about 70% by weight of the macromonomer.

4. The method of claim 1, wherein the amount of plasticizer is from about 5% to about 50% by weight of the macromonomer.

5. The method of claim 1, wherein sealing the device comprises encapsulating the device with a UV cross linkable polymeric gel.

6. The method of claim 5, further comprising covering the perimeter of the outer substrate with adhesive copper tape.

7. The method of claim 1, wherein sealing the device substantially eliminates intrusion of water, air, oxygen or combinations thereof into the polymeric gel.

8. The method of claim 1, wherein the step of polymerizing is carried out in UV light.