System and method for optimization of product throughput
First Claim
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1. A method for production line optimization, comprising:
- monitoring and recording for a period of time the number of units of production in a buffer upstream of a machine;
monitoring and recording for a period of time the number of units of production in a buffer downstream of a machine;
monitoring and recording for a period of time the amount of throughput by a machine;
determining an amount of throughput as a function of the number of units of production in the upstream buffer and the number of units of production in the downstream buffer; and
outputting a visual representation of the amount of throughput as a function of the units of production in the upstream buffer and the number of units of production in the downstream buffer.
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Abstract
A system, method and apparatus are provided so that the machines and machining stations and the distribution of product along a production line may be managed in a variety of manners while data is taken and analyzed in accordance with this invention to provide optimization conditions for improved throughput. A historical analysis of zone performance provides the preferred range for the number of upstream and downstream products for each particular segment, machine, or station. An end of shift staging analysis provides the optimized number of upstream and downstream products for each particular segment, machine, or station at the start of the next shift.
11 Citations
18 Claims
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1. A method for production line optimization, comprising:
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monitoring and recording for a period of time the number of units of production in a buffer upstream of a machine; monitoring and recording for a period of time the number of units of production in a buffer downstream of a machine; monitoring and recording for a period of time the amount of throughput by a machine; determining an amount of throughput as a function of the number of units of production in the upstream buffer and the number of units of production in the downstream buffer; and outputting a visual representation of the amount of throughput as a function of the units of production in the upstream buffer and the number of units of production in the downstream buffer. - View Dependent Claims (2, 3, 4, 5, 6)
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7. A system for production line optimization, comprising:
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a monitoring module for monitoring for a period of time a number of units of production in a buffer adjacent to a machine; a recording module for recording for a period of time the number of units of production in the buffer adjacent to the machine; a monitoring module for monitoring for a period of time a throughput by the machine; a recording module for recording for a period of time the throughput by the machine; an analyzing module that determines the throughput as a function of the number of units of production in the buffer; and a representation module for generating a visual representation of the amount of throughput as a function of the units of production in the buffer. - View Dependent Claims (8, 9, 10, 11, 12, 13)
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14. An apparatus for optimizing production throughput in a production line segment of a particular number of units of production, comprising:
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a sensor configured to detect unit of production identity and location; an electronic communication network for sending data related to unit of production identity and location; a computing device operatively connected to the network that according to identity instructions processes the data related to unit of production identity and location and generates a confidence level value indicating a confidence level that data processed by the computing device includes substantially all of the particular number of units of production; at least one display device operatively connected to the computing device that provides indicia related to the confidence level value, and wherein an optimal number of units of production in the upstream buffer and an optimal number of units of production in the downstream buffer is derived from the visual representation. - View Dependent Claims (15, 16, 17)
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18. A method for production line optimization, comprising:
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monitoring and recording for a period of time the number of units of production in a buffer upstream of a machine; monitoring and recording for a period of time the number of units of production in a buffer downstream of a machine; monitoring and recording for a period of time the amount of throughput by a machine; and determining an amount of throughput as a function of the number of units of production in the upstream buffer and the number of units of production in the downstream buffer, wherein the monitoring is performed by electronic sensors.
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Specification