Controller for use with an electric screwdriver

• US 7,588,098 B2
• Filed: 04/16/2008
• Issued: 09/15/2009
• Est. Priority Date: 08/30/2004
• Status: Active Grant

• Current Assignee: Nitto Kohki Company Limited
• Original Assignee: Nitto Kohki Company Limited
• Inventors: Fujita, Hideki, Nakazawa, Hiroyuki
• Primary Examiner(s): Nash; Brian D
• Application Number:
  US12/104,178
• Publication Number:
  US 20080196914A1
• Time in Patent Office: 517 Days
• Field of Search: 173/176, 173/179, 173/181, 173/217
• US Class Current: 173/176
• CPC Class Codes: B25B 21/00 Portable power-driven screw or nut setting or loosening tools; details or components, e.g. casings, bodies, of portable power-driven tools not particularly related to the operation performed B25F5/00; for mounting or dismounting wheels B60B29/006; Attachments for drilling apparatus serving the same purpose machines B23P19/06
• CPC Class Codes: B25B 23/147 specially adapted for electrically operated wrenches or screwdrivers
• CPC Class Codes: H02P 7/04 by means of a H-bridge circuit
• CPC Class Codes: H02P 7/29 using pulse modulation

Abstract

An object of the present invention is to provide an electric screwdriver device having a function for determining that a correct tightening operation has been carried out when the tightening operation has taken a time longer than a reference time predetermined for the tightening operation, characterized in comprising a novel feature for determining the reference time. The electric screwdriver device of the present invention comprises a torque monitor (40, S4) for monitoring whether or not a load torque in carrying out the tightening by using the electric screwdriver 12 has reached the tightening completion torque, a timer (40, S1, S5) for measuring the time consumed from the starting of the tightening operation until the tightening torque has reached the tightening completion torque, as the tightening operation time, and a feature (40, S6-S10) for determining the reference time for a subsequent tightening operation based on a plurality of tightening operation time obtained from the timer in the tightening operations carried out for the predetermined number of screws.

Claims

1. A controller for use with a screwdriver having a drive shaft and an electric motor activated to tighten a screw, the controller being configured to determine whether or not a correct tightening operation has been carried out, by comparing a time taken to complete the tightening operation and a reference time, the controller comprising:

a torque monitor configured to monitor whether or not a load torque exerted by the screwdriver for the tightening operation has reached at a tightening completion torque;

a timer configured to measure a tightening operation time which starts at a beginning of the tightening operation and ends when the tightening torque has reached at the tightening completion torque;

a reference time setter configured to determine the reference time for use in subsequent tightening operations, based on a plurality of tightening operation times measured by the timer;

an expected time setter configured to initially define an expected time to complete the tightening operation;

a comparator configured to compare a tightening operation time against the expected time, every time the timer measures the tightening operation time taken to complete a respective tightening operation; and

an expected time renewer configured to define the measured tightening operation time as a new expected time, each time the comparator determines that the measured tightening operation time is not longer than the expected time,

wherein the reference time is defined with the expected time calculated from the tightening operation times taken to complete a plurality of the tightening operations performed.

2. A controller in accordance with claim 1, wherein the expected time is initially set with one of a maximum value of time countable by the expected time setter and a time longer than a longest tightening operation time ever taken for the tightening operation.

3. A controller in accordance with claim 1, further comprising a time block setter configured to define a block of time, wherein the timer starts to count a block of time upon a start of the tightening operation and continues counting the block of time until the tightening torque reaches at the tightening completion torque.