Method and apparatus for noise abatement and ice protection of an aircraft engine nacelle inlet lip

• US 7,588,212 B2
• Filed: 07/08/2003
• Issued: 09/15/2009
• Est. Priority Date: 07/08/2003
• Status: Expired due to Fees

• Current Assignee: ROHR Incorporated (Rtx Corporation)
• Original Assignee: ROHR Incorporated (Rtx Corporation)
• Inventors: Wunsch, John J., Sperling, Michael S., Moe, Jeffrey W.
• Primary Examiner(s): DINH, TIEN QUANG
• Application Number:
  US10/615,673
• Publication Number:
  US 20050006529A1
• Time in Patent Office: 2,261 Days
• Field of Search: 244/134.D, 244/134.R
• US Class Current: 244/134.00D
• CPC Class Codes: B64D 15/12 by electric heating electric heating elements in general H05B
• CPC Class Codes: B64D 2033/0206 comprising noise reduction means, e.g. acoustic liners
• CPC Class Codes: B64D 2033/0233 comprising de-icing means
• CPC Class Codes: B64D 33/02 of combustion air intakes air intakes for gas-turbine plants or jet-propulsion plants per se F02C7/04; air intakes for combustion engines in general F02M35/00

Abstract

An aircraft engine nacelle comprises: (a) an inlet lip and a skin having internal and external surfaces; (b) a noise abatement structure such as an acoustic panel located on the internal surface of the nacelle skin; and (c) an electrically powered de-icing system located on the external surface of the nacelle skin and in electrical connection to a power source. A method for de-icing and abating noise from an aircraft nacelle comprises: (a) providing a noise abatement structure such as an acoustic panel located on the internal surface of the nacelle skin; (b) providing an electrically powered de-icing system on the external surface of the nacelle skin; and (c) applying an electric current to the electrically powered de-icing system. The nacelle skin may be a perforated skin, and the de-icing system comprises a wire mesh bonded to the external surface of the perforated skin. The method and nacelle permit the use of noise abatement structures such as acoustic panels for noise reduction while advantageously avoiding detrimental high temperatures associated with conventional de-icing systems.

Claims

1. An acoustic panel for use in the inlet lip portion of a gas turbine nacelle, the panel comprising:

(a) a solid back skin;

(b) an acoustically permeable front skin;

(c) a honeycomb cell structure located between the front skin and back skin; and

(d) an ice protection system affixed to the front skin, wherein the ice protection system includes an acoustically permeable and electrically and thermally conductive structure which includes means for connection to an electric power source, and the structure is thermally insulated from the front skin.

2. The acoustic panel of claim 1, in which the ice protection system includes a low power electronic ice protection system.

3. The acoustic panel of claim 1, in which the acoustically permeable front skin is perforated.

4. The acoustic panel of claim 1, in which the honeycomb structure is adhesively bonded to the front skin and the back skin.

5. The acoustic panel of claim 1, in which the front skin and the back skin are each an aluminum sheet material.

6. The acoustic panel of claim 1, in which the front skin, back skin and honeycomb cell structure are each a graphite/epoxy laminate.

7. The acoustic panel of claim 1, in which the ice protection system includes a stainless steel wire mesh adhesively bonded to the outer surface of the front skin.

8. The acoustic panel of claim 1, in which a permeable, thermally insulating material is located between the electronic ice protection system and the front skin.

9. The acoustic panel of claim 8, in which the insulating material is adhesively bonded to the outer surface of the front skin, and the electronic ice protection system is adhesively bonded to the insulating material.

10. The acoustic panel of claim 1, in which the nacelle has a highlight, and a patting strip is located proximate to the nacelle highlight.

11. The acoustic panel of claim 10, in which the parting strip is an electrified grid material which carries a watt density of up to about 20 W/sq. in.

12. The acoustic panel of claim 1, in which the ice protection system comprises a plurality of sections which extend around the circumference of the inlet lip of the nacelle.

13. The acoustic panel of claim 12, in which power is supplied selectively or sequentially to the sections.

14. An inlet lip for an aircraft gas turbine engine nacelle, the inlet lip comprising:

(a) an acoustic panel structure including a solid back skin, an acoustically permeable front skin, and a honeycomb cell structure there between; and

(b) an ice protection system located on the front skin, wherein the ice protection system includes an acoustically permeable and electrically and thermally conductive structure in electrical connection to an electric power source, and the ice protection system is thermally insulated from the permeable front skin.