Phacoemulsification device having rounded edges

• US 7,588,553 B2
• Filed: 09/06/2005
• Issued: 09/15/2009
• Est. Priority Date: 09/07/2004
• Status: Active Grant

• Current Assignee: DRT Ventures, LLC
• Original Assignee: DRT Ventures, LLC
• Inventors: Dewey, Steven H.
• Primary Examiner(s): Lucchesi; Nicholas D
• Assistant Examiner(s): Bouchelle; Laura A
• Application Number:
  US11/221,178
• Publication Number:
  US 20060052758A1
• Time in Patent Office: 1,470 Days
• Field of Search: 604/272, 604/28, 604/22, 60/28, 606/167, 606/168, 606/171
• US Class Current: 604/22
• CPC Class Codes: A61F 9/00745 using mechanical vibrations, e.g. ultrasonic

Abstract

A phacoemulsification needle is disclosed having a hollow member with an inner surface, an outer surface, and a distal end tip. The distal end tip has an outer edge portion and an inner edge portion both of which are rounded to eliminate any sharp edges. The needle can be used to deliver ultrasonic energy to a surgical site, such as a cataract, to emulsify unwanted tissue and to aspirate the tissue through the lumen of the hollow member without using any sharp surfaces for cutting. The rounded outer and inner edge portions of the distal end tip of the needle increase the safety of the surgical procedure by reducing the risk of damage to the capsule or other intraocular structures or tissues near the surgical site. This improvement in safety has allowed the development of new needle configurations to improve the efficiency of phacoemulsification, several of which are disclosed herein.

Claims

1. A phacoemulsification needle, comprising:

a hollow member having an inner surface defining a lumen, an outer surface, and a distal end tip;

wherein an outer diameter of the distal end tip does not exceed an outer diameter of the outer surface of the hollow member adjacent to the distal end tip; and

wherein said distal end tip has an outer edge portion and an inner edge portion, and wherein said outer and inner edge portions are rounded to eliminate any sharp edges, said rounded inner edge portion providing a smooth, rounded transition between said distal end tip and said lumen to maintain the integrity of intraocular structures that are aspirated into the lumen during a surgical procedure.

2. The needle according to claim 1, wherein said outer surface is substantially cylindrical with a uniform outer diameter near the distal tip of the needle.

3. The needle according to claim 1, wherein said outer and inner edge portions are rounded to form a fully rounded distal end tip with a continuous curvature from the outer surface to the inner surface of the hollow member.

4. The needle according to claim 1, wherein said outer and inner edge portions are rounded to form a distal tip with a blunt surface between the outer and inner edge portions.

5. The needle according to claim 1, wherein a thickness of a sidewall of said hollow member increases at a distal portion of the hollow member so that the thickness is greatest immediately adjacent to the distal end tip, while an outer diameter of the outer surface remain constant over said distal portion.

6. The needle according to claim 1, wherein a distal portion of the hollow member is bent at an angle relative to a proximal portion of the hollow member, and the distal end tip is defined by a distal edge that slopes at an angle other than 90 degrees relative to a longitudinal axis of the distal portion of the hollow member.

7. The needle according to claim 1, wherein said distal end tip of the needle is serrated.

8. The needle according to claim 1, wherein said inner surface of the hollow member has a plurality of ridges or grooves.

9. The needle according to claim 8, wherein said ridges or grooves are concentric to an opening of the hollow member.

10. The needle according to claim 8, wherein said ridges or grooves extend longitudinally along the inner surface of the hollow member.

11. The needle according to claim 8, wherein said ridges or grooves extend in a spiral configuration along the inner surface of the hollow member.

12. The needle according to claim 8, wherein at least a portion of said ridges or grooves near a distal end portion of the hollow member have rounded surfaces.

13. The needle according to claim 1, wherein said hollow member is a removable sleeve positioned over a distal end portion of an ultrasonically driven structure, said removable sleeve having outer and inner edges at its distal end tip that are rounded to eliminate any sharp edges.

14. The needle according to claim 13, wherein said removable sleeve has a proximal portion positioned over the ultrasonically driven structure and a distal portion that extends past said ultrasonically driven structure, and wherein said proximal portion of the removable sleeve has a thinner sidewall than said distal portion thereof.

15. The needle according to claim 1, wherein said hollow member has an asymmetric lumen extending through a distal portion thereof, and said rounded inner edge portion provides a smooth transition between a distal end tip of the hollow member and said asymmetric lumen.

16. The needle according to claim 15, wherein said asymmetric lumen comprises a plurality of asymmetric bores extending through a distal portion of said hollow member.

17. The needle according to claim 1, wherein a distal portion of said hollow member has a reduced outer diameter in a direction toward said distal end tip, and wherein a sidewall thickness of said hollow member remains substantially constant over said distal portion.

18. A method of performing phacoemulsification, comprising the steps of:

providing a phacoemulsification needle comprising a hollow member having an inner surface defining a lumen, an outer surface, and a distal end tip having an outer diameter that does not exceed an outer diameter of the outer surface of the hollow member adjacent to the distal end tip, said distal end tip having outer and inner edge portion which are rounded to eliminate any sharp edges, said rounded inner edge portion providing a smooth, rounded transition between said distal end tip and said lumen to maintain the integrity of intraocular structures that are aspirated into the lumen during a surgical procedure; and

using the phacoemulsification needle to deliver ultrasonic energy to emulsify unwanted tissue at a surgical site and to aspirate the unwanted tissue through the hollow member without using a sharp surface to cut the unwanted tissue.

19. The method according to claim 18, wherein said outer surface of the hollow member is substantially cylindrical with a uniform outer diameter near the distal end tip of the needle.

20. A phacoemulsification instrument, comprising:

a source of ultrasonic energy;

a plurality of ribs arranged in a pattern and extending from said source of ultrasonic energy, whereby said ribs can be used to transmit ultrasonic forces independent of each other for removing material in close proximity to respective distal tips of the ribs; and

an outer sleeve separate from said plurality of ribs positioned over and supporting said plurality of ribs;

wherein said plurality of ribs are each driven independently by individual transducers.

21. The method according to claim 20, wherein the distal tips of said ribs are rounded to eliminate any sharp edges.

22. A phacoemulsification needle, comprising:

a hollow member having an inner surface defining a lumen, an outer surface, and a distal end tip;

wherein said distal end tip comprises an initial cutting surface that defines an outermost extent of said distal end tip and does not exceed an outer diameter of the outer surface of the hollow member adjacent to the distal end tip; and

wherein said distal end tip has an outer edge portion and an inner edge portion, and wherein said outer and inner edge portions are rounded to eliminate any sharp edges, said rounded inner edge portion providing a smooth, rounded transition between said distal end tip and said lumen to maintain the integrity of intraocular structures that are aspirated into the lumen during a surgical procedure.

23. A phacoemulsification needle, comprising:

a hollow member having an inner surface defining a lumen, an outer surface, and a distal end tip;

wherein said outer surface is substantially cylindrical, and an outer diameter of the distal end tip does not exceed an outer diameter of the cylindrical outer surface adjacent to the distal end tip; and

wherein said distal end tip has an outer edge portion and an inner edge portion, and wherein said outer and inner edge portions are rounded to eliminate any sharp edges, said rounded inner edge portion providing a smooth, rounded transition between said distal end tip and said lumen to maintain the integrity of intraocular structures that are aspirated into the lumen during a surgical procedure.

24. A phacoemulsification needle, comprising:

a hollow member having an inner surface defining a lumen, an outer surface, and a distal end tip;

wherein a distal portion of said hollow member is flared such that an outer diameter of the outer surface increases in a direction toward said distal end tip, and said outer surface is free of any bulbous structure protruding outwardly from the hollow member adjacent to the distal end tip; and

wherein said distal end tip has an outer edge portion and an inner edge portion, and wherein said outer and inner edge portions are rounded to eliminate any sharp edges, said rounded inner edge portion providing a smooth, rounded transition between said distal end tip and said lumen to maintain the integrity of intraocular structures that are aspirated into the lumen during a surgical procedure.