Kits for enabling axial access and procedures in the spine

• US 7,588,574 B2
• Filed: 10/22/2004
• Issued: 09/15/2009
• Est. Priority Date: 10/23/2003
• Status: Expired due to Fees

• Current Assignee: Mis Ip Holdings LLC
• Original Assignee: TranS1 Incorporated (Baxano Surgical, Inc.)
• Inventors: Assell, Robert L., Cragg, Andrew H., Ainsworth, Stephen D., Dickhudt, Eugene A.
• Primary Examiner(s): Barrett; Thomas C
• Assistant Examiner(s): WOODALL, NICHOLAS W
• Application Number:
  US10/971,780
• Publication Number:
  US 20050165406A1
• Time in Patent Office: 1,789 Days
• Field of Search: 606/86, 606/90, 606 92- 94, 606/99, 604/57, 303/44, 303/47, 303/56, 836/66, 836/75, 838/78
• US Class Current: 606/86.00R
• CPC Class Codes: A61B 17/0218 for minimally invasive surgery A61B17/0281, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/025 Joint distractors
• CPC Class Codes: A61B 17/1604 Chisels; Rongeurs; Punches; Stamps
• CPC Class Codes: A61B 17/1615 Drill bits, i.e. rotating tools extending from a handpiece to contact the worked material
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/1697 specially adapted for wire insertion
• CPC Class Codes: A61B 17/1757 for the spine
• CPC Class Codes: A61B 17/7074 Tools specially adapted for spinal fixation operations other than for bone removal or filler handling A61B17/7062, A61B17/808, A61B17/8858 take precedence; for spinal image producing devices A61B90/36, A61B34/20; markers A61B90/39
• CPC Class Codes: A61B 17/8615 at the central region of the screw head
• CPC Class Codes: A61B 17/888 the driver bit acting on the central region of the screw head
• CPC Class Codes: A61B 17/8888 at its central region
• CPC Class Codes: A61B 17/8897 Guide wires or guide pins
• CPC Class Codes: A61B 2017/00261 Discectomy
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable for prosthetic joint-implanting tools A61F2/4603
• CPC Class Codes: A61B 2017/00469 for insertion of instruments, e.g. guide wire, optical fibre
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61B 2017/22038 with a guide wire
• CPC Class Codes: A61B 2017/22044 with a pointed tip
• CPC Class Codes: A61B 2017/3445 used as instrument channel for multiple instruments catheters A61B2017/22072
• CPC Class Codes: A61B 2017/922 Devices for impaction, impact element

Abstract

Disclosed are surgical tools, tool sets and methods for percutaneously accessing and preparing treatment sites within the spine for subsequent treatment procedures. The treatment site may be an inter-vertebral motion segments in the lumbar and sacral regions of the spine. The tool set may comprise introducer tools and bone dilators for accessing and tapping into a targeted site, such as, for example, the anterior surface of the S1 vertebral body. The tool set may also comprise cutters and extractors for preparing the treatment site for subsequent treatment procedures. The tool set may additionally comprise a bone graft inserter, an exchange system, and/or a temporary distraction tool for further preparing the treatment site for subsequent treatment procedures.

Claims

1. A spinal fusion kit, comprising:

an access tool, for providing access to a disc space;

a tissue extraction tool, for removing disrupted material from the disc space; and

a cutter assembly, for disrupting material in the disc space, the cutter assembly comprising;

a shaft extending along a longitudinal axis between a shaft proximal end and, a shaft distal end;

a handle extending proximate the shaft proximal end; and

a blade comprising a flat ribbon member having a first end and a second end, the flat ribbon member having a first surface and a second surface extending between the first end and the second end, the first surface and the second surface joined by at least one cutter edge extending between the first end and the second end, the flat ribbon member forming a bend placing the first end the second end within proximity of each other, the bend exposing the first surface as an exterior surface of the blade and folding the second surface in toward itself as an interior surface of the blade, the blade actuatable between an extended configuration and a retracted configuration by the relative movement between the first end and the second end, wherein the extended configuration comprises the bend extending radially outwardly at approximately a 90 degree angle from the longitudinal axis of the shaft, wherein the retracted configuration comprises the bend extending axially distally roughly parallel to the longitudinal axis of the shaft.

2. A spinal fusion kit as in claim 1, further comprising a bone growth material inserter.

3. A spinal fusion kit as in claim 1, further comprising a bone paste inserter.

4. The spinal fusion kit of claim 1 wherein the cutter assembly comprises at least one single-sided cutter blade arm.

5. The spinal fusion kit of claim 1 wherein the cutter assembly comprises at least one double-sided cutter blade arm.

6. The spinal fusion kit of claim 1 wherein the blade comprises a teardrop shape.

7. The spinal fusion kit of claim 1 wherein the distal segment comprises a first attachment structure secured proximate the shaft distal end and the proximal segment comprises a second attachment structure secured proximate the shaft distal end.

8. The spinal fusion kit of claim 7 wherein one of the first and the second attachment structures comprises a slot and the other of the first and the second attachment structures comprises a hole.

9. The spinal fusion kit of claim 7 wherein the first attachment structure and the second attachment structure are secured to the shaft distal end with a pin.

10. The spinal fusion kit of claim 1 wherein axial movement of the handle along a longitudinal axis of the shaft actuates the blade between the extended configuration and a retracted configuration.

11. The spinal fusion kit of claim 1 wherein the blade comprises a down-cutter.

12. The spinal fusion kit of claim 1 wherein the blade comprises a debulker.

13. The spinal fusion kit of claim 1 wherein the cutter assembly further comprises a shaft slot dimensioned to accommodate the blade.

14. The spinal fusion kit of claim 1 wherein the cutter assembly further comprises a shaft slot dimensioned to accommodate at least a portion of the proximal segment of the blade.

15. The spinal fusion kit of claim 1 wherein the blade comprises a shape memory alloy.

16. The spinal fusion kit of claim 1 further comprising a fusion rod, for spanning the disc space and enabling fusion of adjacent vertebral bodies across the space.

17. The spinal fusion kit of claim 1, wherein the exterior surface at the bend provides a blunt surface.