Mid-span breakout with helical fiber routing

• US 7,590,321 B2
• Filed: 07/21/2006
• Issued: 09/15/2009
• Est. Priority Date: 03/09/2006
• Status: Active Grant

• Current Assignee: CommScope Technologies, LLC (CommScope Holding Company, Inc.)
• Original Assignee: ADC Telecommunications Incorporated (TE Connectivity Limited)
• Inventors: Lu, Yu, Millea, Keith, Gniadek, Jeff
• Primary Examiner(s): KIANNI, KAVEH C
• Application Number:
  US11/491,428
• Publication Number:
  US 20070212005A1
• Time in Patent Office: 1,152 Days
• Field of Search: 385/104, 385/14
• US Class Current: 385/104
• CPC Class Codes: G02B 6/4475 with provision for lateral branching G02B6/4431 takes precedence

Abstract

A mid-span breakout arrangement includes a distribution cable and a tether cable. The distribution cable has a breakout access location. The tether cable is secured to the distribution cable adjacent the breakout access location. The breakout further includes at least one length of optical fiber helically wrapped around the distribution cable along the breakout access location. The length of optical fiber is coupled to the distribution cable and to the tether cable.

Claims

1. A mid-span breakout arrangement comprising:

a distribution cable having a breakout access location at which an outer jacket of the distribution cable is removed to form a stripped region of the distribution cable;

a tether cable secured to the distribution cable adjacent the breakout access location; and

at least one length of optical fiber helically wrapped around the distribution cable along at least a majority of a length of the stripped region of the breakout access location, the length of optical fiber being optically coupled to the distribution cable and to the tether cable.

2. The arrangement of claim 1, wherein the length of optical fiber includes an optical fiber from the distribution cable fused to an optical fiber from the tether cable.

3. The arrangement of claim 2, further comprising a retention block adapted to strengthen a mechanical interface between the tether cable and the distribution cable.

4. The arrangement of claim 1, further comprising at least one fiber guide installed on the distribution cable, each fiber guide including a helical path along which the length of optical fiber is arranged.

5. The arrangement of claim 4, wherein the fiber guide includes material wrapped around the distribution cable leaving a helical groove along a length of the breakout location.

6. The arrangement of claim 4, wherein the fiber guide includes a tube having a precut groove.

7. The arrangement of claim 1, further comprising a protective sleeve positioned at the breakout location, the protective sleeve enclosing the length of optical fiber.

8. The arrangement of claim 1, further comprising a heat resistant tape wrapped around the breakout access location.

9. The arrangement of claim 1, further comprising a sealing layer of polymeric material applied around an exterior of the breakout access location.

10. A mid-span breakout arrangement comprising:

a distribution cable including a cable jacket and a plurality of buffer tubes positioned within the cable jacket, the plurality of buffer tubes including a first buffer tube, the distribution cable including a breakout location where a portion of the cable jacket has been removed to expose a portion of the buffer tubes and where at least the first buffer tube includes a fiber access location;

a tether that branches from the distribution cable at the breakout location, the tether including a tether buffer tube;

a first length of optical fiber extending out from the fiber access location of the first buffer tube of the distribution cable, the first length of optical fiber being wound helically around an exterior of the portion of the buffer tubes at the breakout location.

11. The mid-span breakout arrangement of claim 10, further comprising:

a second length of optical fiber extending out from the tether buffer tube and being spliced to the first length of optical fiber to form a spliced length of optical fiber extending between the access location on the first buffer tube of the distribution cable and an end of the tether buffer tube, wherein the spliced length of optical fiber is wound helically around the exterior of the portion of the buffer tubes.

12. A mid-span breakout arrangement comprising:

a distribution cable including a cable jacket and a plurality of optical fibers, the distribution cable including a breakout location where a portion of the cable jacket has been removed and where a fiber access location is defined, the plurality of optical fibers including a first optical fiber having a cut end extending out from the fiber access location;

a tether that branches from the distribution cable at the breakout location, the tether including a tether optical fiber that couples to the cut end of the fiber optical fiber of the distribution cable; and

wherein at least an unbuffered portion of the first optical fiber extending out from the fiber access location is wound helically around an exterior of the distribution cable at the breakout location.

13. The mid-span breakout arrangement of claim 12, wherein the optical fiber is spliced to the tether optical fiber.

14. The mid-span breakout arrangement of claim 12, wherein the distribution cable includes at least a first buffer tube arranged within the cable jacket, wherein the first buffer tube encloses the first optical fiber until the cut end of the first optical fiber is removed from the first buffer tube at the fiber access location.

15. The mid-span breakout arrangement of claim 14, wherein the distribution cable includes a plurality of buffer tubes arranged within the cable jacket.