System, method and computer program product for documenting and managing execution of procedures in a graphical interface environment

• US 7,590,942 B2
• Filed: 09/16/2004
• Issued: 09/15/2009
• Est. Priority Date: 09/16/2004
• Status: Active Grant

• Current Assignee: Valmet Automation Oy (Valmet Oyj)
• Original Assignee: NovaTech LLC (WEIR Group PLC)
• Inventors: Phillips, Gary, Ramsey, Ray, Kourliouros, Chris, Morris, Kevin
• Primary Examiner(s): Lo; Weilun
• Assistant Examiner(s): Tran; Tuyetlien T
• Application Number:
  US10/942,088
• Publication Number:
  US 20060059460A1
• Time in Patent Office: 1,825 Days
• Field of Search: 715/961, 715/965, 715/966, 715/967, 715/762, 715/763, 715/772, 705/7, 705/11
• US Class Current: 715/763
• CPC Class Codes: G06F 40/143 Markup, e.g. Standard Generalized Markup Language [SGML] or Document Type Definition [DTD]
• CPC Class Codes: G06F 8/70 Software maintenance or management
• CPC Class Codes: G06Q 10/06316 Sequencing of tasks or work

Abstract

A system, method and computer program product for describing a process visually, converting the visual description to an intermediate format, and directing the process.

Claims

1. A computer-implemented method for managing a process, comprising the steps of:

(a) receiving the process by

receiving input of visual operation information in a graphical visual procedure interface format, and

receiving a free form text description;

(b) converting said visual operation information from said graphical visual procedure interface format and said free form text description to a data container language format; and

(c) converting data in said data container language format to a computer function language format, sending data in said computer function language format to interpreters for multiple real-time feedback control units, and allowing the interpreters to automatically execute the process represented by the data, and including an alarm response routine with visual operation information, wherein said alarm response routine in the computer function language format is capable of causing interactive display of a step or steps of a procedure in the process in response to an alarm condition;

wherein the multiple real-time feedback control units use information of the physical state of a chemical or material which the process transforms

(d) displaying information from data in said data container language format in a procedure overview display;

(e) allowing an operator to update said data in said data container language format, generating an image document in a secure format from said updated data in said data container language format, and electronically filing said image document in a secure format with a regulatory organization.

2. The computer-implemented method of claim 1,

wherein the free form text description is of a pre-defined length.

3. The computer-implemented method of claim 1,

wherein said receiving a free form text description comprises

receiving a verb description, which is entered by a user or selected by a user from a list of sample verb descriptions;

and

receiving an object description, which is entered by a user or selected by a user from a list of sample object descriptions.

4. The computer-implemented method of claim 1, said (a) further comprising at least one of:

receiving a data validation range;

receiving an authentication request;

receiving a function call request;

or

receiving other step parameters about said visual operation information.

5. The computer-implemented method of claim 1, further comprising the step of

(f) providing a document file from data in said data container language format.

6. The computer-implemented method of claim 1, wherein the visual operation information comprises a multi-section procedure.

7. The computer-implemented method of claim 1, further comprising the step of

(f) displaying step-by-step interactive usage of the process.

8. The computer-implemented method of claim 7, wherein said step-by-step interactive usage of the process is displayed in real time.

9. The computer-implemented method of claim 7, further comprising

(g) monitoring said step-by-step interactive usage of the process including providing a document file from data in said data container language format.

10. The computer-implemented method of claim 9, wherein said (g) comprises (1) recording progress of the process.

11. The computer-implemented method of claim 10, wherein said (1) comprises at least one of:

(A) recording an automatically executed sequential step or automatically executed sequential steps in said document file;

(B) recording timing of completion of a sequential step in said document file;

(C) recording values from the user in said document file;

(D) recording an automatically measured value in said document file;

(E) recording comments from the user in said document file;

(F) recording results in said document file;

or

(G) recording authentication in said document file.

12. The computer-implemented method of claim 7, further comprising:

(1) prompting a current sequential step of the process to a user; and

(2) receiving a response from the user.

13. The computer-implemented method of claim 12, wherein said (1) comprises at least one of:

(A) prompting for at least one sequential procedure;

(B) prompting a graphical symbol to indicate progress of usage of the process;

(C) prompting at least one of a color or a shading, to indicate progress of the process;

(D) prompting by displaying an expandable/collapsible hierarchical tree;

(E) prompting the user for a value;

(F) prompting for an authentication by at least one of an operator, an engineer, or a supervisor;

(G) providing a validation of said value according to a range;

(H) prompting a step execution request;

or

(I) prompting a function call request.

14. The computer-implemented method of claim 12, wherein said (2) comprises at least one of:

(A) receiving a selection of at least one sequential procedure;

(B) receiving a response indicating completion of said current sequential step;

(C) receiving a response indicating skipping said current sequential step;

(D) receiving a response requiring automatic execution of said current sequential step or said current sequential step with a set of steps;

(E) receiving a value;

(F) receiving a response including a comment;

(G) receiving an authentication from at least one of an operator, an engineer, or a supervisor;

or

(H) receiving a function call request.

15. The computer-implemented method of claim 1,

including a monitor function and a monitor response routine with visual operation information,

wherein said monitor function in a computer function language format is capable of initiating automatic execution of a step or steps of said monitor response routine in response to a condition.

16. The computer-implemented method of claim 1, further comprising:

outputting a status of execution from said interpreter; and

converting said status of execution to a document in an alterable format.

17. The computer-implemented method of claim 16, further comprising:

generating an image document in a secure format from said document in an alterable format.

18. The computer-implemented method of claim 1,

wherein said computer function language format comprises at least one of

Sequence and Batch Language or

an object linking and embedding for process control compliant language.

19. The computer-implemented method of claim 1,

wherein data in said computer function language format comprises information for programming at least two distributed control units.

20. The computer-implemented method of claim 1, further comprising:

(f) providing a document file from said updated data in said data container language format.

21. The computer-implemented method of claim 1, further comprising the step of electronically filing said updated data in said data container language format with a regulatory organization,

wherein said data container language is selected from the group consisting of Extensible Markup Language (XML) and Standard Generalized Markup Language (SGML).

22. The computer-implemented method of claim 21,

wherein said regulatory organization is U.S. Food and Drug Administration or U.S. Department of Energy.

23. The computer-implemented method of claim 1, further comprising the step of

(f) generating an image document in a secure format from said data in said data container language format.

24. The method of claim 1, further comprising the steps of

generating a document in an alterable format from data in said data container language format and

generating an image document in a secure format from said document in an alterable format.

25. The method of claim 23,

wherein said secure format comprises a PORTABLE DOCUMENT FORMAT (PDF) format.

26. The computer-implemented method of claim 23, further comprising the step of

(e) time stamping said image document.

27. The computer-implemented method of claim 23,

wherein said secure format comprises a format accepted by a regulatory organization.

28. The computer-implemented method of claim 27,

wherein the regulatory organization comprises at least one of

U.S. Food and Drug Administration (FDA),

U.S. Nuclear Regulatory Commission (NRC),

U.S. Department of Agriculture (USDA),

U.S. Department of Energy (DOE),

U.S. Department of Defense (DOD),

U.S. Department of Health and Human Services (DHHS),

International Organization for Standardization,

a governmental agency,

a private certification organization, or

a quasi-governmental organization.

29. The computer-implemented method of claim 1, further comprising the step of generating a document in an alterable format from said data container language format.

30. The computer-implemented method of claim 1, wherein said graphical visual procedure interface format comprises a diagramming software-compatible extended graphical application.

31. The computer-implemented method of claim 1, wherein said data container language format comprises Extensible Markup Language (XML).

32. The computer-implemented method of claim 1, wherein the process comprises at least one of:

a chemical process;

a material handling process;

or

a drug manufacturing process.

33. The computer-implemented method of claim 32, wherein the process further comprises at least one of:

a health services process;

an emergency response process;

a military operation;

a military service process;

an electrical generation process;

or

an electrical distribution process.

34. The computer-implemented method of claim 32,

wherein the process comprises a real process or a simulated process.

35. The computer-implemented method of claim 1, further comprising at least one of the steps of:

receiving at least a portion of said visual operation information from a visual operation information library;

or

storing at least a portion of said visual operation information in said visual operation information library.

36. The computer-implemented method of claim 1, further comprising mapping a procedural description to generate visual operation information.

37. The computer-implemented method of claim 1, further comprising

including a monitor function and a monitor response routine with visual operation information,

wherein said monitor function in a computer function language format is capable of initiating automatic execution of a step or steps of said monitor response routine in response to the alarm condition.