Downhole tool system and method for use of same

• US 7,594,434 B2
• Filed: 01/22/2008
• Issued: 09/29/2009
• Est. Priority Date: 05/07/2004
• Status: Expired due to Fees

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Dagenais, Pete C., de Jesus, Orlando, Li, Liping
• Primary Examiner(s): Williams; Hezron
• Assistant Examiner(s): BLACK, RACHEL L
• Application Number:
  US12/017,483
• Publication Number:
  US 20080128126A1
• Time in Patent Office: 616 Days
• Field of Search: 731/522.8, 731/525.4, 731/524.5, 731/524.6, 73/86, 324/71.2
• US Class Current: 73/152.54
• CPC Class Codes: E21B 47/006 Detection of corrosion or deposition of substances

Abstract

A downhole tool system includes a downhole tool operably positionable within a wellbore and a sensor positioned within the downhole tool. The sensor has a first mode and a second mode. In the first mode, the sensor is responsive to RF interrogation. In the second mode, the sensor is not responsive to RF interrogation. The sensor is operable to transition from the first mode to the second mode upon the occurrence of a predetermined level of erosion of the downhole tool proximate the sensor. A detector is operably positionable relative to the downhole tool and in communicative proximity to the sensor. The detector interrogates the sensor to determine whether the predetermined level of erosion has occurred.

Claims

1. A downhole tool system comprising:

a downhole tool operably positionable within a wellbore;

a sensor positioned within the downhole tool, the sensor having a first mode and a second mode, in the first mode, the sensor is responsive to RF interrogation, in the second mode, the sensor is not responsive to RF interrogation, the sensor operable to transition from the first mode to the second mode upon the occurrence of a predetermined level of erosion of the downhole tool proximate the sensor; and

a detector operably positionable relative to the downhole tool in communicative proximity to the sensor, wherein the detector interrogates the sensor to determine whether the predetermined level of erosion has occurred.

2. The system as recited in claim 1 further comprising a database for recording erosion condition data obtained by the detector.

3. The system as recited in claim 1 wherein the erosion is caused by a moving fluid.

4. The system as recited in claim 1 wherein the erosion is caused by an erosive agent.

5. The system as recited in claim 1 wherein the sensor further comprises a radio frequency identification component.

6. The system as recited in claim 1 wherein the sensor further comprises an antenna.

7. A downhole tool system comprising:

a downhole tool operably positionable within a wellbore;

a plurality of sensors embedded within the downhole tool, each of the sensors having a first mode and a second mode, in the first mode, the sensors are responsive to RF interrogation, in the second mode, the sensors are not responsive, the sensors are operable to transition from the first mode to the second mode upon the occurrence of a predetermined level of erosion of the downhole tool proximate the respective sensors; and

a detector operably positionable relative to the downhole tool in communicative proximity to the sensors, wherein the detector interrogates the sensors to determine whether the predetermined level of erosion has occurred and if so, the location of the predetermined level of erosion based upon which of the sensors are not responsive.

8. The system as recited in claim 7 wherein the erosion is caused by a moving fluid.

9. The system as recited in claim 7 wherein the erosion is caused by an erosive agent.

10. The system as recited in claim 7 wherein each of the sensors further comprises a radio frequency identification component.

11. The system as recited in claim 7 wherein each of the sensors is associated with a unique identifier.

12. The system as recited in claim 7 wherein each of the sensors is associated with a unique identifier that is utilized in determining the location of the predetermined level of erosion.

13. The system as recited in claim 7 wherein each of the sensors further comprises an antenna.

14. A downhole method comprising the steps of:

disposing a downhole tool within a wellbore, the downhole tool having a sensor positioned therein, the sensor having a first mode in which the sensor is responsive to RF interrogation and a second mode in which the sensor is not responsive to RF interrogation, the sensor operable to transition from the first mode to the second mode upon the occurrence of a predetermined level of erosion of a surface of the downhole tool;

flowing a fluid through the downhole tool;

after flowing the fluid through the downhole tool, running a detector into the wellbore such that the detector is in communicative proximity to the sensor;

interrogating the sensor with the detector; and

determining whether a predetermined level of erosion of the downhole tool has occurred based upon the responsiveness of the sensor.

15. The method as recited in claim 14 wherein the step of interrogating the sensor further comprises interrogating a radio frequency identification component.

16. The method as recited in claim 15 wherein the step of interrogating the radio frequency identification component further comprises receiving a unique identifier of the radio frequency identification component at the detector.

17. The method as recited in claim 15 wherein the step of interrogating the radio frequency identification component further comprises receiving no response from the radio frequency identification component at the detector.

18. The method as recited in claim 14 further comprising a plurality of sensors embedded along a length of the downhole and substantially equidistant from the surface and wherein the step of interrogating the sensor with the detector further comprises interrogating each of the sensors with the detector.

19. The method as recited in claim 14 further comprising an array of sensors embedded within the downhole tool, at least some of the sensors positioned at different distances from the surface and wherein the step of interrogating the sensor with the detector further comprises interrogating each of the sensors with the detector.

20. The method as recited in claim 14 further comprising retrieving the detector to the surface and storing erosion condition information obtained in the interrogating in a database.