Instruments and methods for minimally invasive spinal stabilization

• US 7,597,694 B2
• Filed: 01/30/2004
• Issued: 10/06/2009
• Est. Priority Date: 01/30/2004
• Status: Active Grant

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Inventors: Foley, Kevin T., Lim, Roy
• Primary Examiner(s): RAMANA, ANURADHA
• Application Number:
  US10/769,569
• Publication Number:
  US 20050171540A1
• Time in Patent Office: 2,076 Days
• Field of Search: 606/53, 606/54, 606/60, 606/61, 606/86, 606/87, 606/90
• US Class Current: 606/86.00A
• CPC Class Codes: A61B 17/00234 for minimally invasive surgery A61B17/0218, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/7004 with a cross-section which varies along its length A61B17/7019 takes precedence
• CPC Class Codes: A61B 17/7005 Parts of the longitudinal elements, e.g. their ends, being specially adapted to fit in the screw or hook heads
• CPC Class Codes: A61B 17/7011 Longitudinal element being non-straight, e.g. curved, angled or branched adjustable length longitudinal elements A61B17/7014; A61B17/7019 takes precedence, e.g. coil springs
• CPC Class Codes: A61B 17/7031 made wholly or partly of flexible material
• CPC Class Codes: A61B 17/7032 Screws or hooks with U-shaped head or back through which longitudinal rods pass
• CPC Class Codes: A61B 17/7037 wherein pivoting is blocked when the rod is clamped
• CPC Class Codes: A61B 17/7089 wherein insertion is along an arcuate path
• CPC Class Codes: A61B 17/8866 for gripping or pushing bones, e.g. approximators joint distractors A61B17/025
• CPC Class Codes: A61B 2017/00867 shape memory effect for prostheses A61F2210/0014
• CPC Class Codes: A61B 2090/037 with a frangible part, e.g. by reduced diameter

Abstract

Instruments and method are provided for introducing a flexible stabilization element into a patient in a minimally invasive surgical approach and securing the flexible stabilization element to one or more anchors. Also provided are instrument and methods for reduction of displacement between adjacent vertebrae in a minimally invasive surgical approach, and for minimally invasive stabilization of reduced vertebrae.

Claims

1. An instrument system for reducing displacement between adjacent bony structures, comprising:

an inserter engageable to a connecting element to percutaneously position the connecting element adjacent an anchor securable to at least one of the adjacent bony structures; and

at least one anchor extension mountable to the anchor and extending along a longitudinal axis, wherein said anchor is manipulatable percutaneously with said at least one anchor extension to position said anchor for engagement with said connecting element, said at least one anchor extension including a first member and a second member, said second member being mountable to said anchor, and said first member and said second member being structured and configured to be axially movable relative to one another to contact said connecting element with said first member and move said anchor and said connecting element toward one another while said second member is mounted to said anchor, wherein said second member includes a pair of jaws movable relative to one another to releasably engage said anchor therebetween, wherein said first member is coupled to said pair of jaws, said pair of jaws moving between an open position and a closed position in correspondence with a relative positioning between said first member and said second member.

2. The instrument system of claim 1,

further comprising a second anchor extension mountable with a second anchor securable to the other of the adjacent bony structures, wherein said second anchor is manipulatable percutaneously with said second anchor extension to position said second anchor for engagement with said connecting element, wherein during use said connecting element is engageable to said second anchor before said connecting element is moved toward said anchor with said first member of said at least one anchor extension.

3. The instrument system of claim 1, wherein said inserter is movably mountable to said at least one of said anchor extension to move said connecting element along an insertion axis to a position adjacent said anchors.

4. The instrument system of claim 3, wherein said connecting element is moved in a direction transverse to said insertion axis with said first member of said at least one anchor extension as said connecting element and said anchor are moved toward one another.

5. The instrument system of claim 1, wherein said connecting element includes a length adapted to extend between said first and second anchors.

6. The instrument system of claim 1, wherein each of said jaws includes a protrusion extending therefrom toward the other of said pair jaws, said protrusions being received in aligned receptacles of said anchor when said second member is mounted thereto.

7. The instrument system of claim 1, wherein said connecting element includes a proximal portion, a distal portion, and a flexible intermediate portion therebetween.

8. The inserter of claim 1,

wherein said anchor is a multi-axial screw with a screw portion and a yoke pivotally mounted to said screw portion, said second member being mountable to said yoke.

9. An instrument system for reducing displacement between adjacent bony structures, comprising:

an inserter engageable to a connecting element to percutaneously position the connecting element adjacent an anchor securable to at least one of the adjacent bony structures;

at least one anchor extension mountable to the anchor and extending along a longitudinal axis, wherein said anchor is manipulatable percutaneously with said at least one anchor extension to position said anchor for engagement with said connecting element, said at least one anchor extension including a first member and a second member, said second member being mountable to said anchor, and said first member and said second member being structured and configured to be axially movable relative to one another to contact said connecting element with said first member and move said anchor and said connecting element toward one another while said second member is mounted to said anchor, wherein said first member is an outer sleeve with a passage and said second member is movably mounted in said passage of said first member, wherein;

said anchor extension includes a locking mechanism to releasably secure said first and second members in position relative to one another;

said first member is engaged with said second member to manipulate a distal portion of said second member between an open configuration to receive the anchor and a mounting configuration to mount the anchor thereto as said second member is displaced proximally relative said first member; and

said locking mechanism includes a lock button pivotally mounted to said first member, said lock button being movable to a first orientation relative to said first member and into engagement with said second member to provide an indication that said second member is in said mounting configuration.

10. The instrument system of claim 9, wherein said first member includes a proximal housing portion, and further comprising a drive member rotatably received in said housing portion in engagement with said second member, said drive member being operable to move said first and second members relative to one another.

11. The instrument system of claim 9, wherein from said mounting configuration said lock button is movable out of said first orientation as said second member is proximally displaced relative to said first member.

12. The instrument system of claim 11, wherein lock button returns to said first orientation when said second member is proximally displaced to a complete reduction configuration relative to said first member.

13. The instrument system of claim 12, wherein said lock button include a lock member projecting therefrom and engageable in a proximal notch in said second member when in said mounting configuration and engageable in a distal notch in said second member when in said complete reduction configuration.

14. The instrument system of claim 12, wherein said lock button is biased toward said first orientation.

15. An instrument system for stabilizing adjacent vertebrae, comprising:

an inserter engageable to a connecting element; and

at least one anchor extension mountable with an anchor secured to a vertebra, wherein said inserter is movably mountable to said at least one anchor extension to move said connecting element along an insertion axis to a position adjacent said anchor, wherein said at least one anchor extension includes a first body and a second body coupled to said anchor, said first and second bodies forming a passage therebetween adapted to receive said connecting element therethrough along the insertion axis at a location spaced proximally from a proximal end of said anchor, wherein said anchor extension extends along a longitudinal axis and includes a first elongated sleeve and a second elongated sleeve, said first and second bodies being coupled to said second sleeve and said first sleeve extends about said second sleeve and is axially movable along said second sleeve with said first and second bodies located distally of said first sleeve and said passage being formed between said proximal end of said anchor and said first sleeve, wherein said pair of bodies form jaws for gripping said anchor therebetween and said first sleeve is coupled to said pair of jaws, said jaws moving between an open position and a closed position in correspondence with a relative positioning between said first sleeve and said second sleeve.

16. The system of claim 15, wherein said bodies are structured to form an enlarged passage portion therebetween along said passage that is enlarged relative to said passage at a location along said insertion axis.

17. The system of claim 16, wherein said enlarged passage portion is formed by concavely curved surfaces of said first and second bodies, said concavely curved surfaces being oriented toward one another.

18. The system of claim 16, wherein said connecting element includes a proximal portion, a distal portion, and an enlarged intermediate portion extending therebetween.

19. The system of claim 18, wherein said enlarged passage portion is sized to receive said enlarged intermediate portion therethrough, and said proximal and distal portions are positionable in said passage between said proximal end of said anchor and said enlarged passage portion.

20. The instrument system of claim 15, further comprising a second anchor extension mountable to a second anchor secured to a second vertebra, said inserter being movably mountable with said second anchor extension.

21. The instrument system of claim 20, wherein said connecting element includes a length adapted to extend between said first and second anchors.

22. An instrument system for reducing displacement between adjacent vertebrae, comprising:

an inserter engageable to a connecting element;

at least one anchor extension extending along a longitudinal axis and mountable with an anchor secured to a vertebra, wherein said inserter is movably mountable to said at least one anchor extension to move said connecting element along an insertion axis to a position adjacent said anchor, wherein said at least one anchor extension includes a first member and a second member each extending along said longitudinal axis, said second member being mountable to said anchor and said first member and said second member being movable relative to one another along said longitudinal axis to contact said connecting element with said first member and move said anchor and said connecting element toward one another in a direction transverse to said insertion axis, wherein said first member is an outer sleeve with a passage and said second member is movably mounted in said passage of said first member, wherein;

said anchor extension includes a locking mechanism to releasably secure said first and second members in position relative to one another;

said first member is engaged with said second member to manipulate a distal portion of said second member between an open configuration to receive the anchor and a mounting configuration to mount the anchor thereto as said second member is displaced proximally relative said first member; and

said locking mechanism includes a lock button pivotally mounted to said first member, said lock button being movable to a first orientation relative to said first member and into engagement with said second member to provide an indication that said second member is in said mounting configuration.

23. The instrument system of claim 22, wherein from said mounting configuration said lock button is movable out of said first orientation as said second member is proximally displaced relative to said first member.

24. The instrument system of claim 23, wherein lock button returns to said first orientation when said second member is proximally displaced to a complete reduction configuration relative to said first member.

25. The instrument system of claim 24, wherein said lock button include a lock member projecting therefrom and engageable in a proximal notch in said second member when in said mounting configuration and engageable in a distal notch in said second member when in said complete reduction configuration.

26. The instrument system of claim 24, wherein said lock button is biased toward said first orientation.

27. An instrument system for reducing displacement between adjacent vertebrae, comprising:

an inserter engageable to a connecting element; and

at least one anchor extension extending along a longitudinal axis and mountable with an anchor secured to a vertebra, wherein said inserter is movably mountable to said at least one anchor extension to move said connecting element along an insertion axis to a position adjacent said anchor, wherein said at least one anchor extension includes a first member and a second member each extending along said longitudinal axis, said second member including a pair of jaws being mountable to said anchor with said anchor between said pair of jaws and said first member and said second member being movable relative to one another along said longitudinal axis to contact said connecting element with said first member and move said anchor and said connecting element toward one another in a direction transverse to said insertion axis, wherein said first member includes a proximal housing portion, and further comprising a drive member rotatably received in said housing portion in engagement with said second member, said drive member being operable to move said first and second members relative to one another, wherein said first member is coupled to said pair of jaws, said pair of jaws moving between an open position and a closed position in correspondence with a relative positioning between said first member and said second member.

28. The instrument system of claim 27,

further comprising a second anchor extension mountable to a second anchor secured to a second vertebra, said inserter being movably mountable with said second anchor extension, wherein said connecting element includes a length adapted to extend between said first and second anchors and said connecting element is secured to said second anchor before moving said anchor and said connecting element toward one another with said second member.

29. The instrument system of claim 28, wherein said insertion axis is curved about a radius along a percutaneous insert path.

30. The instrument system of claim 28, wherein said connecting element includes a proximal portion, a distal portion, and a flexible intermediate portion therebetween.

31. An instrument system for reducing displacement between adjacent bony structures, comprising:

an inserter engageable to a connecting element to percutaneously position the connecting element adjacent an anchor securable to at least one of the adjacent bony structures; and

at least one anchor extension mountable to the anchor, wherein said anchor is manipulatable percutaneously with said at least one anchor extension to position said anchor for engagement with said connecting element, said at least one anchor extension including a first member and a second member, said second member including a pair of jaws mountable to said anchor with said anchor between said pair of jaws, and said first member and said second member being movable relative to one another to contact said connecting element with said first member and move said anchor and said connecting element toward one another, wherein each of said jaws includes a protrusion extending therefrom toward the other of said pair jaws, said protrusions being received in aligned receptacles of said anchor when said second member is mounted thereto, wherein said first member is coupled to said pair of jaws, said pair of jaws moving between an open position and a closed position in correspondence with a relative positioning between said first member and said second member.

32. The instrument system of claim 31, wherein said first member is an outer sleeve with a passage and said second member is movably mounted in said passage of said first member.

33. The instrument system of claim 32, wherein said first member includes a proximal housing portion, and further comprising a drive member rotatably received in said housing portion in engagement with said second member, said drive member being operable to move said first and second members relative to one another.

34. The instrument system of claim 32, wherein said anchor extension includes a locking mechanism to releasably secure said first and second members in position relative to one another.

35. The instrument system of claim 34, wherein said first member is engaged with said second member to manipulate a distal portion of said second member between an open configuration to receive the anchor and a mounting configuration to mount the anchor thereto as said second member is displaced proximally relative said first member.

36. The instrument system of claim 31, wherein said connecting element includes a proximal portion, a distal portion, and a flexible intermediate portion therebetween.

37. The instrument system of claim 31, wherein said anchor is a multi-axial screw with a screw portion and a yoke pivotally mounted to said screw portion, said second member being mountable to said yoke.

38. The instrument system of claim 31, further comprising a second anchor extension mountable to a second anchor secured to a second vertebra, said inserter being movably mountable with said second anchor extension.

39. The instrument system of claim 31, wherein said connecting element includes a length adapted to extend between said first and second anchors.

40. The instrument system of claim 31, wherein said insertion axis is curved about a radius along an insertion path.

41. An instrument system for reducing displacement between adjacent bony structures, comprising:

an inserter engageable to a connecting element to percutaneously position the connecting element adjacent an anchor securable to at least one of the adjacent bony structures;

at least one anchor extension mountable to the anchor, wherein said anchor is manipulatable percutaneously with said at least one anchor extension to position said anchor for engagement with said connecting element, said at least one anchor extension including a first member and a second member, said second member including a pair of jaws mountable to said anchor with said anchor between said pair of jaws, and said first member and said second member being movable relative to one another to contact said connecting element with said first member and move said anchor and said connecting element toward one another, wherein each of said jaws includes a protrusion extending therefrom toward the other of said pair jaws, said protrusions being received in aligned receptacles of said anchor when said second member is mounted thereto, wherein;

said first member is an outer sleeve with a passage and said second member is movably mounted in said passage of said first member;

said anchor extension includes a locking mechanism to releasably secure said first and second members in position relative to one another;

said first member is engaged with said second member to manipulate a distal portion of said second member between an open configuration to receive the anchor and a mounting configuration to mount the anchor thereto as said second member is displaced proximally relative said first member; and

said locking mechanism includes a lock button pivotally mounted to said first member, said lock button being movable to a first orientation relative to said first member and into engagement with said second member to provide an indication that said second member is in said mounting configuration.

42. The instrument system of claim 41, wherein from said mounting configuration said lock button is movable out of said first orientation as said second member is proximally displaced relative to said first member.

43. The instrument system of claim 42, wherein said lock button returns to said first orientation when said second member is proximally displaced to a complete reduction configuration relative to said first member.

44. The instrument system of claim 43, wherein said lock button include a lock member projecting therefrom and engageable in a proximal notch in said second member when in said mounting configuration and engageable in a distal notch in said second member when in said complete reduction configuration.

45. The instrument system of claim 43, wherein said lock button is biased toward said first orientation.

46. An instrument system for reducing displacement between adjacent vertebrae, comprising:

an inserter engageable to a connecting element; and

at least one anchor extension mountable with an anchor secured to a vertebra, wherein said inserter is movably mountable to said at least one anchor extension to move said connecting element along an insertion axis to a position adjacent said anchor, wherein said at least one anchor extension includes a first member and a second member, said second member being mountable to said anchor and said first member and said second member being movable relative to one another to contact said connecting element with said first member and move said anchor and said connecting element toward one another in a direction transverse to said insertion axis, wherein;

said first member is an outer sleeve with a passage and said second member is movably mounted in said passage of said first member and said first member is engaged with said second member to manipulate a distal portion of said second member between an open configuration to receive the anchor and a mounting configuration to mount the anchor thereto as said second member is displaced proximally relative said first member; and

said anchor extension includes a locking mechanism to releasably secure said first and second members in position relative to one another, said locking mechanism including a lock button pivotally mounted to said first member, said lock button being movable to a first orientation relative to said first member and into engagement with said second member to provide an indication that said second member is in said mounting configuration, and said lock button further being movable out of said first orientation as said second member is proximally displaced relative to said first member.

47. The instrument system of claim 46, wherein said lock button returns to said first orientation when said second member is proximally displaced to a complete reduction configuration relative to said first member.

48. The instrument system of claim 47, wherein said lock button include a lock member projecting therefrom and engageable in a proximal notch in said second member when in said mounting configuration and engageable in a distal notch in said second member when in said complete reduction configuration.

49. The instrument system of claim 47, wherein said lock button is biased toward said first orientation.

50. The instrument system of claim 46, wherein said first member includes a proximal housing portion, and further comprising a drive member rotatably received in said housing portion in engagement with said second member, said drive member being operable to move said first and second members relative to one another.

51. The instrument system of claim 46, wherein said connecting element includes a proximal portion, a distal portion, and a flexible intermediate portion therebetween.

52. The instrument system of claim 46, further comprising a second anchor extension mountable to a second anchor secured to a second vertebra, said inserter being movably mountable with said second anchor extension.

53. The instrument system of claim 46, wherein said connecting element includes a length adapted to extend between said first and second anchors.

54. The instrument system of claim 53, wherein said connecting element is secured to said second anchor before moving said anchor and said connecting element toward one another with said second member.

55. The instrument system of claim 46, wherein said insertion axis is curved about a radius along an insertion path.

56. An instrument system for stabilizing adjacent vertebrae, comprising:

an inserter engageable to a connecting element; and

at least one anchor extension mountable with an anchor secured to a vertebra, wherein said inserter is operable to move said connecting element to a position adjacent said anchor, wherein said at least one anchor extension includes a first body and a second body coupled to said anchor, said first and second bodies forming a passage therebetween adapted to receive said connecting element therethrough at a location spaced proximally from a proximal end of said anchor, wherein said anchor extension extends along a longitudinal axis and includes a first elongated sleeve and a second elongated sleeve, said first and second bodies being coupled to said second sleeve and said first sleeve extends about said second sleeve and is axially movable along said second sleeve with said first and second bodies located distally of said first sleeve and said passage being formed between said proximal end of said anchor and said first sleeve, wherein said pair of bodies form jaws for gripping the anchor therebetween and said first sleeve is coupled to said pair of jaws, said jaws moving between an open position and a closed position in correspondence with a relative positioning between said first sleeve and said second sleeve.

57. An instrument system for reducing displacement between adjacent bony structures, comprising:

at least one anchor configured to engage a bony structure;

an elongated connecting element engageable to said at least one anchor when said connecting element is positioned along the bony structure; and

at least one anchor extension mounted to said at least one anchor, wherein said at least one anchor extension extends along a longitudinal axis and said anchor is structured for percutaneous manipulation with said at least one anchor extension to position said at least one anchor for engagement with said elongated connecting element, said at least one anchor extension including a first member and a second member, said second member including a pair of jaws being mountable to said at least one anchor, and said first member and said second member being structured and configured to be axially movable relative to one another to contact said connecting element with said first member and move said at least one anchor and said connecting element toward one another while said second member is mounted to said at least one anchor, wherein said first member is coupled to said pair of jaws, said jaws moving between an open position and a closed position in correspondence with a relative positioning between said first member and said second member.

58. The system of claim 57, further comprising an inserter engageable to said connecting element to percutaneously position the connecting element adjacent said anchor when secured the adjacent bony structures.