Cable payout systems and methods

• US 7,599,598 B2
• Filed: 08/09/2006
• Issued: 10/06/2009
• Est. Priority Date: 08/09/2006
• Status: Active Grant

• Current Assignee: CommScope Technologies, LLC (CommScope Holding Company, Inc.)
• Original Assignee: ADC Telecommunications Incorporated (TE Connectivity Limited)
• Inventors: Gronvall, Erik, Cobb, John Clifton III, Gniadek, Jeff, Marcouiller, Tom
• Primary Examiner(s): Pak; Sung H
• Application Number:
  US11/502,595
• Publication Number:
  US 20080037945A1
• Time in Patent Office: 1,154 Days
• Field of Search: 385/12, 385/15, 385/53, 385/78, 385 99-100, 385112-113, 385135-139, 242/470, 254/134.3 SC
• US Class Current: 385/135
• CPC Class Codes: B65H 49/20 Package-supporting devices
• CPC Class Codes: B65H 49/322 Enclosing boxes with supporting means for the package or reel during unwinding
• CPC Class Codes: B65H 55/04 characterised by method of winding
• CPC Class Codes: G02B 6/4457 Bobbins; Reels
• CPC Class Codes: H02G 11/02 using take-up reel or drum

Abstract

A method for deploying a telecommunications cable includes obtaining a payout arrangement including a length of cable, selecting one of the first end and the second end of the length of cable to access; accessing the selected end of the length of cable; and pulling the selected end to unwind the length of cable from the payout arrangement. In some embodiments, the cable is arranged around adjacent spools. In other embodiments, the cable is arranged within a container with access opening on the top and bottom. In still other embodiments, the cable is wound around a spool and at least one spacer.

Claims

1. A payout arrangement for storing a telecommunications cable, the payout arrangement comprising:

a base;

a first spool mounted on the base, the first spool configured to rotate about a central axis of the first spool;

a second spool mounted on the base adjacent the first spool, the second spool configured to rotate about a central axis of the second spool; and

a length of telecommunications cable having a first end and a second end, the length of cable having a first section and a second section, the first section being wound around the first spool and the second section being wound around the second spool;

wherein the first end of the length of cable is accessible from the first spool and the second end of the length of cable is accessible from the second spool, and

wherein the length of cable is configured to be fully unwound by pulling on either one of the first and second ends.

2. The payout arrangement of claim 1, wherein an intermediate section of the length of cable is wound in a “

figure eight”

pattern around the first and second spools.

3. The payout arrangement of claim 1, wherein an intermediate section of the length of cable is wound in a “

cassette deck”

pattern.

4. The payout arrangement of claim 1, wherein a second end portion of each of the first and second spools is configured to retain the section of cable wound around the respective spool.

5. The payout arrangement of claim 4, wherein the first and second spools each include a middle portion extending from the base to the second end portion.

6. The payout arrangement of claim 4, wherein the first and second spools each include a middle portion extending from a first end portion to the second end portion.

21. The payout arrangement of claim 1, wherein the first section of the length of cable includes about half of the length of cable and the second section of the length of cable includes about half of the length of cable.

22. The payout arrangement of claim 1, wherein the base defines an opening through which the base is configured to be mounted to a rod prior to deployment.

7. A payout arrangement for storing a telecommunications cable, the payout arrangement comprising:

a spool extending longitudinally from a first end to a second end, the spool configured to rotate about a central axis, the spool having a diameter;

at least one spacer extending longitudinally along the spool, the at least one spacer having a height; and

a length of cable having a first end and a second end, the length of cable being wound around the spool and the at least one spacer to form a coil, the coil having an inner diameter greater than the diameter of the spool;

wherein the inner diameter of the coil is sufficient to enable access to either one of the first and second ends of the length of cable.

8. The payout arrangement of claim 7, wherein the at least one spacer includes four spacers positioned at substantially equidistant points around the spool and wherein the length of cable is wrapped around the four spacers.

9. The payout arrangement of claim 7, further comprising a housing configured to secure the length of cable to the spool after the length of cable has been wound, the housing also configured to allow access to the first and second ends of the cable.

10. The payout arrangement of claim 9, wherein the housing includes a front panel defining at least one opening sized to enable one of the ends of the length of cable to pass through.

11. The payout arrangement of claim 9, wherein one of the first and second ends of the length of cable is connectorized and the housing is configured to retain the connectorized end.

12. The payout arrangement of claim 9, wherein the spool defines a passage extending from a first end portion to a second end portion of the spool along a central axis, the passage being sized to receive a rod about which the spool can rotate.

13. A payout arrangement comprising:

a container having a top and a bottom, the container including opposing sides and opposing ends extending between the opposing sides, the opposing sides and the opposing ends defining an interior of the container;

first and second top cover panels coupled to the opposing sides on the top of the container, the top cover panels being configured to pivot from a closed position to an open position in which the interior of the container is accessible through the top of the container, the top cover panels also being configured to pivot to a deployment position;

first and second bottom cover panels coupled to the opposing sides on the bottom of the container, the bottom cover panels being configured to pivot from a closed position to an open position in which the interior of the container is accessible through the bottom of the container, the bottom cover panels also being configured to pivot to a deployment position;

a length of cable wound in a figure-eight pattern within the interior of the container, the length of cable having a first end and a second end, the first end being accessible through the top of the container when the top cover panels are arranged in the deployment position, and the second end being accessible through the bottom of the container when the bottom cover panels are arranged in the deployment position.

14. The payout arrangement of claim 13, further comprising:

top tab panels coupled to the opposing ends of the container on the top of the container, the top tab panels configured to pivot from a closed position to an open position and to a deployment position, the top tab panels being configured to interlock with the top cover panels; and

bottom tab panels coupled to the opposing ends of the container on the bottom side of the container, the bottom tab panels configured to pivot from a closed position to an open position and to a deployment position, the bottom tab panels being configured to interlock with the bottom cover panels.

15. The payout arrangement of claim 14, wherein the top and bottom cover panels define slots and the top and bottom tab panels include tabs, the tabs being configured to be inserted into the slots of the respective top and bottom cover panels.

16. The payout arrangement of claim 13, further comprising:

first and second guides positioned within the interior of the container;

the first and second guides configured to facilitate winding of the length of cable.

17. The payout arrangement of claim 16, wherein the first and second guides are generally cylindrical in shape.

18. The payout arrangement of claim 16, wherein the first and second guides are affixed to the top and bottom tab panels of the container.

19. The payout arrangement of claim 13, further comprising at least one outer guide configured to inhibit tangling of the length of cable.

20. The payout arrangement of claim 19, wherein the at least one outer guide includes a plurality of outer guides positioned in corners of the container.