Reciprocating saw blade with tapered tang stem

• US 7,600,458 B2
• Filed: 04/15/2005
• Issued: 10/13/2009
• Est. Priority Date: 04/16/2004
• Status: Expired due to Fees

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Irwin Industrial Tool Company (Stanley Black & Decker, Inc.)
• Inventors: Korb, William B., Hampton, Stephen A.
• Primary Examiner(s): Alie; Ghassem
• Application Number:
  US11/106,907
• Publication Number:
  US 20050235799A1
• Time in Patent Office: 1,642 Days
• Field of Search: 836/981.1, 838/35, 836/97, 838/48, 838/52, 838/47, 837/46, 838/51, 838/46, 838/54, D8/70, 302/92, 30/1, 303/29, 303/39, 303/37, 303/42, 303/94, 303/93, 303/55, 303/92, 305/14, 301/663
• US Class Current: 83/698.11
• CPC Class Codes: B23D 51/08 of devices for mounting straight saw blades or other tools
• CPC Class Codes: B23D 61/123 Details of saw blade body
• CPC Class Codes: Y10T 83/9319 Toothed blade or tooth therefor
• CPC Class Codes: Y10T 83/9348 Undulating tooth arrangement
• CPC Class Codes: Y10T 83/936 Series of allochiral teeth
• CPC Class Codes: Y10T 83/9457 Joint or connection

Abstract

There is provided a reciprocating saw blade having a tapered tang stem. The tang has a tang portion with at least three outer edges and a stem portion with at least three outer edges. The profiles of the tang portion and particularly the stem portion are such that they facilitate the effective and efficient engagement of the saw blade with any of numerous different keyed or keyless chucks of reciprocating saws. The tang/stem profile also advantageously provides for increased strength for resisting failure and/or fatigue stemming from a cutting force applied to the saw blade during use.

Claims

1. A reciprocating saw blade engageable with a chuck of a reciprocating saw for driving the reciprocating saw blade in a reciprocating motion, the reciprocating saw blade comprising:

a blade portion having a cutting edge located on a side of the blade and defining a plurality of teeth;

a tang engageable with a chuck of a reciprocating saw and including a first front edge, a first side edge and a first back edge; and

a stem located on an opposite side of the tang relative to the blade portion and having a substantially planar second front edge located on the same side of the blade as the cutting edge, a second side edge, a second back edge opposite the second front edge, a first corner at a junction of the first side edge of the tang and the second back edge of the stem, and a second corner at a junction of the second back edge and the second side edge of the stem, wherein the first corner defines a curvilinear corner region extending throughout an arc within the range of about 85°

to about 65°

between a first point of tangency with the first side edge of the tang and a second point of tangency with the second back edge of the stem, the second back edge of the stem tapers inwardly from the second point of tangency to the second corner of the stem at an angle within the range of about 5°

through about 25°

such that the stem defines a tapered shape that extends between a boundary region of the stem and tang and the second side edge of the stem, the stem has a first width at the boundary region and a second width at the second side edge, and the first width is greater than the second width to resist fatigue at the boundary region.

2. A reciprocating saw blade as defined in claim 1, wherein the first width is within the range of about 0.22 inch to about 0.26 inch, and the second width is within the range of about 0.1 inch to about 0.15 inch.

3. A reciprocating saw blade as defined in claim 1, wherein the angle is within the range of about 8°

and about 15°

.

4. A reciprocating saw blade as defined in claim 1, wherein the first back edge of the tang defines a chamfer at the juncture of the first back edge and first side edge thereof to facilitate insertion of the tang within a chuck.

5. A reciprocating saw blade as defined in claim 1, wherein the stem defines a third corner at a junction of the second front edge and the second side edge of the stem, and the second and third corners of the stem define curvilinear corner regions extending between the second side edge and the second front and back edges for facilitating insertion of the stem within a chuck.

6. A reciprocating saw blade as defined in claim 2, wherein the first width is within the range of about 0.223 inch to about 0.255 inch.

7. A reciprocating saw blade as defined in claim 4, wherein the chamfer is oriented at an acute angle within the range from about 0°

to about 25°

relative to the first back edge.

8. A reciprocating saw blade as defined in claim 1, further defining a front curvilinear corner region extending between the first front edge of the tang and the blade portion and defining a frontal point of approximate tangency between the first front edge and the front curvilinear corner region, and a back curvilinear corner region extending between the first back edge of the tang and the blade portion and defining a back point of approximate tangency between the first back edge and the back curvilinear corner region, and wherein the back point of tangency is axially spaced toward the stem relative to the frontal point of tangency by at least about 0.015 inch with respect to an elongated axis of the blade for resistance to fatigue at a boundary region between the blade portion and tang.

9. A reciprocating saw blade as defined in claim 8, wherein the frontal point of tangency is axially spaced relative to the back point of tangency by a distance within the range of about 0.03 inch to about 0.25 inch.

10. A reciprocating saw blade as defined in claim 1, wherein the second front edge of the stem is substantially parallel to the first front edge of the tang.

11. A reciprocating saw blade engageable with a chuck of a reciprocating saw for driving the reciprocating saw blade in a reciprocating motion, the reciprocating saw blade comprising:

first means for cuffing a work piece by reciprocating movement thereof;

second means including a first front edge, a first side edge and a first back edge for releasably connecting the first means to a chuck of a reciprocating saw; and

third means located on an opposite side of the second means relative to the first means for supporting the second means within the chuck of a reciprocating saw, wherein the third means includes a substantially planar second front edge located on the same side of the blade as the cutting edge, a second side edge, a second back edge opposite the second front edge, a first corner at a junction of the first side edge of the second means and the second back edge of the third means, and a second corner at a junction of the second back edge and the second side edge of the third means, wherein the third means includes fourth means for resisting fatigue at a boundary region of the second and third means including a curvilinear corner region extending throughout an arc within the range of about 85°

to about 65°

between a first point of tangency with the first side edge of the second means and a second point of tangency with the second back edge of the third means, the second back edge of the third means tapering inwardly from the second point of tangency to the second corner of the third means at an angle within the range of about 5°

through about 25° and

forming a tapered shape that extends between the boundary region of the second and third means and the second side edge of the third means, and the third means having a first width at the boundary region that is greater than a second width at the second side edge.

12. A reciprocating saw blade as defined in claim 11, wherein the angle is within the range of about 8°

through about 15°

.

13. A reciprocating saw blade as defined in claim 11, wherein the first width is within the range of about 0.22 inch to about 0.26 inch, and the second width is within the range of about 0.1 inch to about 0.15 inch.

14. A reciprocating saw blade as defined in claim 11, wherein the blade further defines a front curvilinear corner region extending between the first front edge of the second means and the first means and defining a frontal point of approximate tangency between the first front edge and the front curvilinear corner region, and a back curvilinear corner region extending between the first back edge of the second means and the first means and defining a back point of approximate tangency between the first back edge and the back curvilinear corner region, and wherein at least one of the frontal point of tangency and the back point of tangency is axially spaced relative to the other by at least about 0.015 inch with respect to an elongated axis of the blade to resist fatigue at a boundary region between the first means and the second means.

15. A reciprocating saw blade as defined in claim 11, wherein the first means is a cutting edge, the second means is a tang, the third means is a tapered stem, and the fourth means is defined by a region of the blade at the intersection of the tang and stem defining the curvilinear corner region and the first width.