Sprinkler top with co-molded seal for riser and body

• US 7,600,699 B2
• Filed: 05/22/2006
• Issued: 10/13/2009
• Est. Priority Date: 05/20/2005
• Status: Active Grant

• Current Assignee: K-Rain Manufacturing Corporation
• Original Assignee: K-Rain Manufacturing Corporation
• Inventors: Zhang, Richard, Kah, Carl L. C. Jr.
• Primary Examiner(s): Gorman; Darren W
• Application Number:
  US11/438,634
• Publication Number:
  US 20060261182A1
• Time in Patent Office: 1,240 Days
• Field of Search: 239/205, 239/203, 239/204, 239/123, 239/200, 239/201, 239/206, 277/549, 277/550, 277/572
• US Class Current: 239/203
• CPC Class Codes: B05B 15/74 driven by the discharged fluid

Abstract

A top for a pop-up type irrigation sprinkler that utilizes a riser that pops up from a stationary sprinkler body in accordance with an embodiment to the present invention includes a cap which is threadedly attached to the sprinkler body; a co-molded seal positioned in a center of the cap with a riser opening in the center thereof, wherein the seal prevents water from leaking out of the sprinkler between the cap and the sprinkler body and between the seal and the riser.

Claims

1. A top for a pop-up type irrigation sprinkler that utilizes a riser that pops up from a stationary sprinkler body, the top comprising:

a cap which is threadedly attached to the sprinkler body; and

a co-molded seal positioned in a center of the cap with a riser opening in the center thereof, wherein the seal prevents water from leaking out of the sprinkler between the cap and the sprinkler body and between the seal and the riser, the co-molded seal including at least one hard plastic portion having an outer circumference and an inner circumference, wherein the outer circumference and the inner circumference are covered with an elastic material.

2. The top of claim 1, wherein the at least one hard plastic portion is formed in a first step of a two shot molding process and the elastic material is formed in a second step of the two step molding process.

3. The top of claim 1, wherein the co-molded seal comprises an internal lip seal positioned on a bottom of the co-molded seal and inclined inward into the riser opening to provide a low-pressure seal between the co-molded seal and the riser.

4. The top of claim 1, wherein the co-molded seal comprises a flat surface on a bottom thereof operable to cooperate with a ring on a bottom of the riser to provide a high pressure seal between a bottom surface of the co-molded seal and the riser.

5. The top of claim 1, wherein the co-molded seal further comprises a body sealing lip extending from a top part thereof to provide a seal between the cap and a top surface of the sprinkler body.

6. The top of claim 1, wherein the co-molded seal further comprises a flange and a lower lip, below the flange, spaced laterally from a top part of the co-molded seal to provide a seal between the cap and a sidewall of the sprinkler body.

7. The top of claim 1, wherein the co-molded seal further comprises an edge positioned on a top surface of the co-molded seal to prevent water from leaking between a nozzle top attached to a top of the riser and the top when the riser is retracted into the sprinkler body.

8. The top of claim 1, wherein the co-molded seal is formed separately as a cartridge such that the cartridge is positioned in a cartridge opening in the cap to prevent leakage between the cap and the sprinkler body and between the co-molded seal and the riser.

9. The top of claim 2, wherein a second hard plastic portion is formed in the co-molded seal near a top of the co-molded seal to provide structural support and aid in preventing water from leaking between the cap and the sprinkler body.

10. A co-molded seal for use in a pop-up type irrigation sprinkler that utilizes a riser that pops up and down in a cap connected to a stationary sprinkler body, the co-molded seal comprising:

at least one hard plastic portion formed in a first step of a two shot molding process; and

an elastic portion made of an elastic material that is formed to surround the hard plastic portion in a second step of the two step molding process such that an outer circumference and an inner circumference of the hard plastic portion is covered with the elastic material, wherein the elastic portion provides a seal to prevent water from leaking out of the sprinkler between the cap and the sprinkler body and between the seal and the riser.

11. The co-molded seal of claim 10, wherein the co-molded seal further comprises an internal lip seal positioned on a bottom of the co-molded seal and inclined inward into a riser opening formed in the co-molded seal to provide a low pressure seal between the co-molded seal and the riser to prevent water from leaking therebetween.

12. The top of claim 10, wherein the co-molded seal comprises a flat surface on a bottom thereof operable to cooperate with a ring on a bottom of the riser to provide a high pressure seal between a bottom surface of the co-molded seal and the riser.

13. The top of claim 10, wherein the co-molded seal further comprises a body sealing lip extending from a top part thereof to provide a seal between the cap and a top surface of the sprinkler body.

14. The top of claim 10, wherein the co-molded seal further comprises a flange and a lower lip, below the flange, spaced laterally from a top part of the co-molded seal to provide a seal between the cap and a sidewall of the sprinkler body.

15. The top of claim 10, wherein the co-molded seal further comprises an edge positioned on a top surface of the co-molded seal to prevent water from leaking between a nozzle top attached to a top of the riser and the cap when the riser is retracted into the sprinkler body.

16. The co-molded seal of claim 10, wherein the co-molded seal is formed separately as a cartridge such that the cartridge is positioned in a cartridge opening in the cap to prevent leakage between the cap and the sprinkler body and between the co-molded seal and the riser.