Clutch system

• US 7,604,106 B2
• Filed: 09/23/2008
• Issued: 10/20/2009
• Est. Priority Date: 10/21/2004
• Status: Active Grant

• Current Assignee: Kit Masters Incorporated
• Original Assignee: Kit Masters Incorporated
• Inventors: Swanson, Craig M., Jagger, Thomas M.
• Primary Examiner(s): Lorence; Richard M.
• Application Number:
  US12/235,826
• Publication Number:
  US 20090014273A1
• Time in Patent Office: 392 Days
• Field of Search: 192/66.22, 192/85.A, 192/91.A, 192/DIG.1
• US Class Current: 192/85.21
• CPC Class Codes: F16D 2300/12 Mounting or assembling
• CPC Class Codes: F16D 25/0635 with flat friction surfaces, e.g. discs
• CPC Class Codes: F16D 25/0638 with more than two discs, e.g. multiple lamellae

Abstract

A clutch system may include in certain embodiments a clutch body attached to a drive member such as a drive pulley, wherein the clutch body may be removed from the drive member without disassembling the clutch body. In various embodiments, the clutch body may include two clutch plates which enclose a spring-loaded pneumatic reciprocating assembly that in operation causes the plates to selectively separate and engage one another. In certain embodiments, the clutch body may be readily attached to a associated drive pulley in a single step by installation of a single set of fasteners.

Claims

1. A fan clutch device that is removably mountable to a drive member, the fan clutch device comprising:

a hub portion selectively movable in a rotational direction relative to a drive member when the fan clutch device is mounted to the drive member;

a piston portion selectively movable in an axial direction relative to the drive member when the fan clutch device is mounted to the drive member;

a spline connection between the hub portion and the piston portion;

a channel in fluid communication with a fluid-receiving space at least partially defined by a surface of the piston portion; and

a clutch ring including an outer frusto-conical surface and an inner frusto-conical surface that both have an increasingly larger radius as the clutch ring extends away from the drive member when the fan clutch device is mounted to the drive member, the clutch ring including a frictional engagement surface that is at least partially defined by one of the outer and inner frusto-conical surfaces.

2. The fan clutch device of claim 1, wherein when the fan clutch device is mounted to the drive member, the hub portion is selectively movable in a rotational direction relative to the drive member and the piston portion is selectively moveable in an axial direction relative to the drive member.

3. The fan clutch device of claim 1, further comprising a biasing member disposed between the hub portion and the piston portion.

4. The fan clutch device of claim 1, wherein the piston portion comprises a frusto-conical surface to contact the inner frusto-conical surface of clutch ring.

5. The fan clutch device of claim 4, further comprising a first member removably mountable to the drive member so as to rotate with the drive member, the first member having a frusto-conical surface to contact the outer frusto-conical surface of clutch ring.

6. The fan clutch device of claim 5, wherein the clutch ring is mounted to the frusto-conical surface of the piston portion and the clutch ring selectively engages the frusto-conical surface of the first member as piston portion is selectively moved in the axial direction.

7. The fan clutch device of claim 1, wherein the fluid-receiving space is at least partially defined by surfaces of the hub portion and the piston portion, the piston portion being spring biased toward an axial position relative to the hub portion.

8. The fan clutch device of claim 7, wherein the piston portion selectively moves relative to the hub portion when a predetermined fluid pressure is applied in the fluid-receiving space.

9. A fan clutch device that is removably mountable to a drive pulley, the fan clutch device comprising:

an input member mountable to the drive pulley so as to rotate with the drive pulley;

an output member to selectively couple with the input member when the fan clutch device is mounted to the drive pulley, the output member comprising;

(i) one or more mounting members to receive one or more fan blade devices,

(ii) a hub portion selectively movable in a rotational direction relative to the drive pulley when the fan clutch device is mounted to the drive pulley, and

(iii) a piston portion selectively movable in an axial direction relative to the drive pulley when the fan clutch device is mounted to the drive pulley,

a fluid-receiving space at least partially defined by a surface of the piston portion of the output member;

a spring device to urge the piston portion toward a first position relative to the input member; and

a frusto-conical clutch ring that contacts opposing parallel surfaces of the input member and the output member to provide frictional coupling between the input member and the output member, the frusto-conical clutch ring including outer and inner surfaces that each have an increasingly larger radius as the clutch ring extends axially away from the drive member when the fan clutch device is mounted to the drive member, the clutch ring including a frictional engagement surface that is at least partially defined by one of the outer and inner frusto-conical surfaces.

10. The fan clutch device of claim 9, wherein the spring device comprises a single spring arranged coaxially with the piston portion.

11. The fan clutch device of claim 9, further comprising a spline connection between the hub portion and the piston portion.

12. The fan clutch device of claim 9, wherein the piston portion comprises a frusto-conical surface to contact the inner surface of clutch ring so that the piston portion is arranged radially inward of the clutch ring.

13. The fan clutch device of claim 12, wherein the input member comprises a frusto-conical surface to contact the outer frusto-conical surface of clutch ring so that the input member is arranged radially outward of the clutch ring.

14. The fan clutch device of claim 13, wherein the clutch ring is mounted to the frusto-conical surface of the piston portion and the clutch ring selectively engages the frusto-conical surface of the input member as the piston portion is selectively moved in the axial direction.

15. The fan clutch device of claim 13, wherein the piston portion is selectively moved in the axial direction when a predetermined fluid pressure is applied in the fluid-receiving space.

16. The fan clutch device of claim 9, wherein the fluid-receiving space is at least partially defined by surfaces of the hub portion and the piston portion.

17. The fan clutch device of claim 16, wherein a single sealed leak path borders a periphery of the fluid-receiving space between the piston portion and the hub portion to seal the fluid-receiving space from ambient air

18. A fan clutch device, comprising:

input means for removably mounting to a drive pulley so as to rotate with the drive pulley;

output means for selectively rotating with a drive pulley when the fan clutch device is mounted to the drive pulley;

means for coupling one or more fan blade devices to the output means;

means for biasing the output means toward a first position relative to the input means;

means for receiving a pressurized fluid to adjust the output means toward a second position relative to the input means; and

clutch means for frictionally engaging the output means with the input means with a torque transfer capability of about 3000 in-lbs to about 5000 in-lbs without slippage between the input means and the output means when the output means is arranged in one of the first and second positions, the clutch means contacting opposing surfaces of the input and output means and having a maximum outer radius that is no greater than a maximum outer radius of the input means.

19. The fan clutch device of claim 18, wherein the clutch means comprises a clutch ring including an outer frusto-conical surface and an inner frusto-conical surface that are generally parallel to one another, the clutch ring including a frictional engagement surface that is at least partially defined by one of the outer and inner frusto-conical surfaces.

20. The fan clutch device of claim 19, wherein the output means comprises a piston portion having a frusto-conical surface to contact the inner surface of clutch ring so that the piston portion is arranged radially inward of the clutch ring.

21. The fan clutch device of claim 19, wherein the outer frusto-conical surface and the inner frusto-conical surface of the clutch ring both have an increasingly larger radius as the clutch ring extends away from the drive pulley when the fan clutch device is mounted to the drive pulley.

22. The fan clutch device of claim 18, wherein the output means includes a hub portion that is selectively movable in a rotational direction relative to the input means and a piston portion that is selectively moveable in an axial direction relative to the input means.

23. The fan clutch device of claim 22, wherein the output means further comprises a spline connection between the hub portion and the piston portion.

24. The fan clutch device of claim 18, wherein the clutch means is mounted between opposing surfaces of the input and output means so that the input means is arranged radially outward of the clutch means.

25. The fan clutch device of claim 18, wherein the biasing means comprises a single spring arranged coaxially with the output means.

26. The fan clutch device of claim 18, wherein the means for receiving a pressurized fluid comprises a fluid-receiving space at least partially defined by a surface of the output means.

27. The fan clutch device of claim 26, wherein a single sealed leak path borders an outer periphery of the fluid-receiving space to seal the fluid-receiving space from ambient air.

34. The fan clutch device of claim 18, wherein the fluid-receiving space is at least partially defined by surfaces of the hub portion and the piston portion, the piston portion being spring biased toward an axial position relative to the hub portion.

35. The fan clutch device of claim 34, wherein the piston portion selectively moves relative to the hub portion when a predetermined fluid pressure is applied in the fluid-receiving space.

28. A fan clutch device that is removably mountable to a drive member, the fan clutch device comprising:

a hub portion selectively movable in a rotational direction relative to a drive member when the fan clutch device is mounted to the drive member;

a piston portion selectively movable in an axial direction relative to the drive member when the fan clutch device is mounted to the drive member;

a biasing member disposed between the hub portion and the piston portion;

a channel in fluid communication with a fluid-receiving space at least partially defined by a surface of the piston portion; and

a clutch ring including an outer frusto-conical surface and an inner frusto-conical surface that both have an increasingly larger radius as the clutch ring extends away from the drive member when the fan clutch device is mounted to the drive member, the clutch ring including a frictional engagement surface that is at least partially defined by one of the outer and inner frusto-conical surfaces.

29. The fan clutch device of claim 28, wherein when the fan clutch device is mounted to the drive member, the hub portion is selectively movable in a rotational direction relative to the drive member and the piston portion is selectively moveable in an axial direction relative to the drive member.

30. The fan clutch device of claim 28, further comprising a spline connection between the hub portion and the piston portion.

31. The fan clutch device of claim 28, wherein the piston portion comprises a frusto-conical surface to contact the inner frusto-conical surface of clutch ring.

32. The fan clutch device of claim 31, further comprising a first member removably mountable to the drive member so as to rotate with the drive member, the first member having a frusto-conical surface to contact the outer frusto-conical surface of clutch ring.

33. The fan clutch device of claim 32, wherein the clutch ring is mounted to the frusto-conical surface of the piston portion and the clutch ring selectively engages the frusto-conical surface of the first member as piston portion is selectively moved in the axial direction.