Closed capsule with opening means

• US 7,604,826 B2
• Filed: 06/25/2004
• Issued: 10/20/2009
• Est. Priority Date: 01/16/2002
• Status: Active Grant

• Current Assignee: Societe des Produits Nestle SA (Nestle SA), HC Starck GmbH (OPUS Investment SARL)
• Original Assignee: Nestec SA (Nestle SA)
• Inventors: Denisart, Jean-Luc, Yoakim, Alfred, Cahen, Antoine
• Primary Examiner(s): Becker; Drew E
• Assistant Examiner(s): LEFF, STEVEN N
• Application Number:
  US10/875,279
• Publication Number:
  US 20040228955A1
• Time in Patent Office: 1,943 Days
• Field of Search: 426 77- 80, 426/112, 426/120, 426/433, 426/115, 992/82, 992/97, 992/95, 993/07, 992/32, 222/541.3, 222/541.2, 206/0.5
• US Class Current: 426/77
• CPC Class Codes: A47J 31/0673 Means to perforate the cartridge for creating the beverage outlet
• CPC Class Codes: B65D 85/8043 Packages adapted to allow liquid to pass through the contents B65D85/808 takes precedence; filters or reusable cartridges for coffee or tea makers, not used as packages A47J31/06
• CPC Class Codes: B65D 85/8046 Pods, i.e. closed containers made only of filter paper or similar material

Abstract

The present invention relates to a capsule containing a substance for the preparation of a beverage that is designed to be extracted by injection of a fluid under pressure. The capsule comprises a closed chamber containing the substance with at least part of the closed chamber including a retaining part made of a flexible membrane. One or more raised elements that face the membrane are associated with and forming part of the capsule. These element(s) are used to open the capsule due to a buildup of pressure therein. This rise in pressure causes relative engagement of the raised element(s) with the membrane until the membrane ruptures or is torn to release the formed beverage from the chamber. As the liquid of the beverage does not come into contact with the machine, hygiene is improved and cross-contamination is reduced when preparing a beverage from the capsule.

Claims

1. A capsule containing a substance for the preparation of a beverage that is designed to be extracted by injection of a fluid under pressure, the capsule comprising a single, unitary device including several elements comprising:

a chamber containing the substance, the chamber being closed prior to an injection of the fluid into the chamber, wherein the substance is in contact with at least a portion of an outer periphery of the capsule prior to the injection of the fluid into the chamber;

a first puncturable wall of the chamber for allowing the fluid to be injected into the chamber, wherein the first puncturable wall comprises at least a portion of the outer periphery of the capsule and wherein the first puncturable wall is welded to a remaining portion of the outer periphery of the capsule;

a second puncturable wall forming a retaining wall for the substance; and

an opening device comprising at least one puncturing element, wherein the opening device is contained within the outer periphery of the capsule, wherein the retaining wall is made of a flexible membrane and the at least one puncturing element is configured to face the flexible membrane, and wherein opening of the capsule is achieved by a relative engagement of the at least one puncturing element with the retaining wall, with the relative engagement being performed under an effect of a rise in pressure of the fluid in the chamber.

2. The capsule of claim 1, wherein the closed chamber houses the at least one puncturing element and the at least one puncturing element is urged against the flexible membrane due to the rise in pressure of the fluid in the chamber.

3. The capsule of claim 1, wherein the at least one puncturing element is housed outside the closed chamber and the flexible membrane is moved against the at least one puncturing element by the rise in pressure in the chamber.

4. The capsule of claim 3, wherein the flexible membrane is a thin film that can be punctured by the at least one puncturing element.

5. The capsule of claim 4, wherein the thin film is made of a material selected from the group consisting of aluminum, a plastic/plastic composite, an aluminum/plastic/paper composite, a single-layer plastic film and multi-layer plastic film.

6. The capsule of claim 1, wherein the closed chamber comprises a cup and a membrane welded to the periphery of the cup and the opening device is arranged in the bottom of the cup and comprises a disc having puncturing means for puncturing the bottom of the cup and the membrane due to a rise in pressure inside the chamber.

7. The capsule of claim 1, wherein the closed chamber comprises a cup and a membrane welded to the periphery of the cup and the opening device is arranged on the membrane and is an element having puncturing means for puncturing the membrane due to a rise in pressure inside the chamber.

8. The capsule of claim 7, wherein the ratio of the diameter of the opening device to the diameter of the capsule is between 1:

6 and 1;

1.

9. The capsule of claim 1, wherein the closed chamber comprises a cup with a rim, a bottom having an opening for the outflow of the beverage, and a membrane welded to the periphery of the rim of the cup, with the opening device arranged in the cup and including a plurality of puncturing elements covered by a thin film, with the thin film being torn by the puncturing elements due to a rise in pressure inside of the closed chamber.

10. The capsule of claim 1, wherein the closed chamber comprises a cup with a rim, a bottom having an opening for the outflow of the beverage, and a membrane welded to the periphery of the rim of the cup, with the at least one puncturing element comprising recessed and raised puncturing elements arranged at the bottom of the cup and being covered by a thin film, with the thin film being torn by the recessed and raised puncturing elements due to a rise in pressure inside of the chamber.

11. The capsule of claim 10, wherein the opening device comprises a disc or an element with a flat face with the opening device having a curved face pressing against the bottom of the cup.

12. The capsule of claim 10, wherein the opening device comprises recessed and raised puncturing elements on the bottom of the cup, the bottom including an opening for the outflow of the beverage.

13. The capsule of claim 1, wherein the closed chamber comprises a cup, a membrane welded to the periphery of the cup and an opening for the outflow of the beverage, with the opening device arranged in a housing at the center of the membrane and including an element having one or more puncturing element(s) covered by a thin film, with the thin film being torn by the one or more puncturing elements due to a rise in pressure in the chamber.

14. The capsule of claim 1, wherein the closed chamber comprises two welded half-shells, one having an opening for the outflow of the beverage, and with the opening device arranged in the half-shell with the opening and including a disc having one or more puncturing elements covered by a thin film, with the thin film being torn by the one or more puncturing elements due to a rise in pressure in the chamber.

15. The capsule of claim 14, which further comprises a filter provided between the thin film and the disc.

16. The capsule of claim 15, wherein the disc comprises a discontinuous annular element and the disc comprises ribs directed towards the center of the disc.

17. The capsule of claim 15, wherein the filter is made of a material selected from the group consisting of filter paper, woven fibers and nonwoven fibers.

18. The capsule of claim 14, wherein the one or more puncturing elements have a continuous or discontinuous annular configuration.

19. The capsule of claim 1, wherein the closed chamber comprises a cup and a disc welded to the periphery of the cup, the cup having an opening for the outflow of the beverage and the opening device comprising a thin film welded between the disc and the cup and one or more raised puncturing elements on the disc collaborating with the thin film to allow the opening of the thin film due to a rise in pressure in the chamber.

20. The capsule of claim 1, wherein the closed chamber is made of one or more materials selected from the group consisting of aluminum, an aluminum/plastic composite, an aluminum/plastic/paper composite, a single layer plastic film and a multilayer plastic film.

21. The capsule of claim 20, wherein the closed chamber is made of a plastic selected from the group consisting of EVOH, PVDC, PP, PE, and PA, either in a single layer or a multilayer.

22. The capsule of claim 1, wherein the at least one puncturing element includes a point, a blade, a knife, or a needle.

23. The capsule of claim 1, wherein the substance for the preparation of a beverage is chosen from the group consisting of roasted ground coffee, tea, instant coffee, a mixture of roasted ground coffee and instant coffee, a chocolate product and any other dehydrated edible substance.

24. A process for the preparation of various beverages in an extraction machine, the process comprising:

providing a capsule comprising a single, unitary device including several elements comprising a chamber containing a substance, the chamber being closed prior to an injection of a fluid into the chamber and the substance being in contact with at least a portion of an outer periphery of the capsule prior to the injection of the fluid into the chamber, and an opening device, wherein the opening device is contained within the outer periphery of the capsule; and

introducing the fluid under pressure from an injection device of an extraction machine into the chamber to form a beverage, wherein once the pressure inside the chamber reaches a certain level, the opening device is activated to open the capsule and release the beverage and wherein the liquid of the beverage does not come into contact with the extraction machine and the capsule is supported from beneath by an element of the extraction machine.

25. A method of preparing a beverage from a capsule containing a beverage substance in a closed chamber, the method comprising:

providing a capsule comprising a single, unitary device including several elements comprising

a chamber containing the beverage substance, the chamber being closed prior to an injection of a fluid into the chamber, wherein the substance is in contact with at least a portion of an outer periphery of the capsule prior to the injection of the fluid into the chamber,

a first puncturable wall of the chamber for allowing the fluid to be injected into the chamber, wherein the first puncturable wall comprises at least a portion of an outer periphery of the capsule and wherein the first puncturable wall is welded to a remaining portion of the outer periphery of the capsule,

a second puncturable wall forming a retaining wall for the substance, and

an opening device comprising at least one puncturing element, wherein the opening device is contained within the outer periphery of the capsule; and

introducing the fluid under pressure into the capsule to form a beverage, wherein once the pressure inside the capsule reaches a certain level, the opening device is activated to open the capsule and release the beverage.

26. A method according to claim 25, wherein the opening device is activated by the effect of the internal pressure which becomes established within the closed chamber due to an injection of the fluid therein.

27. A capsule containing a substance for the preparation of a beverage that is designed to be extracted by injection of a fluid under pressure, the capsule comprising a single, unitary device including several elements comprising:

a chamber containing the substance, the chamber being closed prior to an injection of the fluid into the chamber, wherein the substance is in contact with at least a portion of an outer periphery of the capsule prior to the injection of the fluid into the chamber;

a first puncturable wall of the chamber for allowing the fluid to be injected into the chamber, wherein the first puncturable wall comprises at least a portion of the outer periphery of the capsule and wherein the first puncturable wall is welded to a remaining portion of the outer periphery of the capsule;

a second puncturable wall forming a retaining wall for the substance; and

an opening device comprising at least one puncturing element, wherein the opening device is contained within the outer periphery of the capsule, wherein the closed chamber comprises two welded half-shells and the opening device comprises a rod arranged between the shells, the rod comprising at least one opening for the entry of the fluid into the closed chamber and a pointed shape for puncturing the weld between the two shells, the pointed shape further comprising a filter.