Dead cable end

• US 7,607,954 B2
• Filed: 07/07/2008
• Issued: 10/27/2009
• Est. Priority Date: 02/27/2006
• Status: Expired due to Fees

• Current Assignee: Joseph Byrne, Mark A. Forster
• Original Assignee: Joseph Byrne, Mark A. Forster
• Inventors: Byrne, Joseph, Forster, Mark A.
• Primary Examiner(s): Zarroli; Michael C
• Application Number:
  US12/168,737
• Publication Number:
  US 20080318471A1
• Time in Patent Office: 477 Days
• Field of Search: 439/578, 439/805, 439/796, 439/797, 174/74.R, 174/79, 174/88.R
• US Class Current: 439/797
• CPC Class Codes: H01R 13/5804 comprising a separate cable clamping part H01R13/5841 takes precedence
• CPC Class Codes: H01R 13/585 Grip increasing with strain force
• CPC Class Codes: H02G 7/056 Dead-end clamps

Abstract

A dead cable end distributes holding force over a length of a cable end to reduce or eliminate damage to cables. The dead cable end includes a housing containing a plurality of collets each residing in a collet receptacle. Each collet includes a conical exterior and a lengthwise collet gap, and each collet receptacle includes a conical interior. The collets and collet receptacle are held inside the housing by a screw-in retaining nut, and the collet and collet receptacle pairs are compressed between the retaining nut and a spring inside the housing. The cable end resides inside the collets, and axial compressive forces on each collet and collet receptacle pair cause each collet to compress radially and hold the cable end. Anti-rotation pins are inserted through the housing into slots in the collet receptacle next to the screw-in retainer to prevent internal rotation during tightening.

Claims

1. An anti-rotational dead cable end comprising:

a housing having a housing interior, a housing mouth, and at least one anti-rotation pin passage, the at least one anti-rotation pin passage near the housing mouth;

at least two collets, each collet having;

a conical exterior;

a lengthwise collet gap; and

a collet cable passage for allowing a cable to pass through the collets freely when the collets are in a relaxed state;

collet receptacles, each of the collet receptacles cooperating with a respective one of the at least two collets, each collet receptacle having a conical cavity for cooperation with the conical exteriors of the collets, the collets and corresponding collet receptacles sequentially residing in the housing interior;

the collet receptacle nearest the housing mouth having at least one anti-rotation pin slot alignable with the anti-rotation pin passage;

a collet retainer including a retainer cable passage for allowing the cable to pass through the collet retainer and configured to connect to the housing mouth for retaining the collet receptacles and the collets in axial compression in the housing for advancing each collet into the respective collet receptacle to urge the collets to a compressed state to squeeze the cable residing in the collet cable passages to resist removing the cable from the dead cable end; and

an anti-rotation pin residing in the anti-rotation pin passage and engaging the anti-rotation pin slot for preventing the collet receptacles from rotating when the collet retainer is tightened.

2. The dead cable end of claim 1, further including a spring residing in the housing interior sequentially with the collets and the collet receptacles for holding the collets and the collet receptacles in compression.

3. The dead cable end of claim 2, wherein the spring comprises a plurality of in-series spring washers.

4. The dead cable end of claim 2, wherein the collet retainer is a screw retainer with outside retainer threads and the housing mouth includes internal threads for screwing the screw retainer into the housing mouth to retain the spring and collets and collet receptacles sequentially in the housing interior.

5. The dead cable end of claim 2, wherein:

the at least one collet comprises a first collet and a second collet;

the collet retainers comprise a first collet receptacle and a second collet receptacle;

the first collet and the first collet receptacle reside farthest from the retainer with a collet small end facing the retainer; and

the second collet and the second collet receptacle reside serially between the first collet and the first collet receptacle and the retainer with the collet small end of the second collet facing away from the retainer.

6. The dead cable end of claim 5, further including a third collet and a third collet receptacle residing serially between the second collet and the second collet receptacle and the retainer with the collet small end of the third collet facing away from the retainer.

7. The dead cable end of claim 6, further including a multiplicity of additional collets and collet receptacles residing serially between the second collet and the second collet receptacle and the retainer with the collet small ends of the additional collets facing away from the retainer.

8. The dead cable end of claim 7, wherein tapers of the conical exteriors of the collets increase from the conical exterior of the first collet to the conical exterior of the collet nearest to the retainer and the taper of each collet is at least as great as the taper of all of the collets farther from the retainer.

9. The dead cable end of claim 8, wherein the tapers of the conical exteriors of the collets are tapered between approximately one degree and approximately thirty degrees.

10. The dead cable end of claim 9, wherein the tapers of the conical exteriors of the collets are tapered between approximately four degrees and approximately twenty degrees.

11. The dead cable end of claim 2, wherein the collet cable passages include a rounded entrance and a rounded exit for reducing damage to the cable.

12. The dead cable end of claim 2, wherein the collet gaps are a stepped gap with a wider outward portion and a narrow inward portion.

13. The dead cable end of claim 2, wherein the narrow inward portion is approximately 0.016 inches wide.

14. The dead cable end of claim 2, wherein the conical cavities of the collet receptacles include a small open portion at the small end of the cavity to limit direct contact of the conical cavity with the cable.

15. The dead cable end of claim 2, wherein the conical exteriors of the collets and the conical cavities of the collet receptacles are sized to prevent the collet small ends from passing completely through the collet receptacles.

16. The dead cable end of claim 2, further including a pin residing proximal to the housing mouth and intersecting a groove in the retainer to hold the retainer in place following assembly of the dead cable end.

17. A dead cable end comprising:

a housing having a housing interior, a housing mouth, and at least one anti-rotation pin passage, the at least one anti-rotation pin passage near the housing mouth;

a retainer including a retainer cable passage for allowing a cable to pass through the retainer and into the housing interior, the retainer connectable to the housing mouth;

a first collet nearest to the retainer and having;

a conical exterior;

a lengthwise collet gap;

a collet cable passage for allowing the cable to pass through the collets freely when the collets are in a relaxed state; and

a collet small end facing the retainer in an assembled dead cable end comprising;

a first collet receptacle cooperating with the first collet, the first collet receptacle having a conical cavity for cooperation with the conical exterior of the first collet and having at least one anti-rotation pin slot alignable with the anti-rotation pin passage;

a multiplicity of additional collets and additional collet receptacles residing serially between the first collet and the first collet receptacle and the retainer with the collet small ends of the additional collets facing away from the retainer;

a spring residing serially with the first collet and the first collet receptacle opposite the additional collets and collet receptacles; and

an anti-rotation pin residing in the anti-rotation pin passage and engaging the anti-rotation pin slot for preventing the collet receptacles from rotating when the collet retainer is tightened, wherein

the collets and collet receptacles reside serially in compression in the housing between the spring and the retainer for advancing each collet into the respective collet receptacle to urge the collets to a compressed state to squeeze the cable residing in the collet cable passages to resist removing the cable from the dead cable end.