Cervical brace and therapy device

• US 7,608,052 B1
• Filed: 04/05/2007
• Issued: 10/27/2009
• Est. Priority Date: 08/10/2004
• Status: Expired due to Fees

• Current Assignee: Ford S. Baker
• Original Assignee: Ford S. Baker
• Inventors: Baker, Ford S.
• Primary Examiner(s): Brown; Michael A.
• Application Number:
  US11/732,877
• Time in Patent Office: 936 Days
• Field of Search: 602 17- 19, 128/DIG.23
• US Class Current: 602/18
• CPC Class Codes: A61F 5/055 Cervical collars
• CPC Class Codes: Y10S 128/23 Cervical collars

Abstract

A cervical brace and therapy device for use to rehabilitate an injured neck of a person is described having a base support structure shaped to fit about the neck and rest on the shoulders of the person; a support ring assembly attachable to the base support structure in a horizontal position below the mandible of the person, the support ring assembly having an anterior section and a posterior section; a rotational member attached to the support ring assembly in a manner to rotate about the support ring assembly; an occipital-mandible support member shaped to accommodate the mandible and the occipital portions of the head of the person, the occipital-mandible support member being attachable to the rotational member in a manner to permit the occipital-mandible support member a predetermined range of rotation; and a cushioning assembly situated within the support ring assembly to cushion against an abrupt stop at the end of the predetermined range of motion.

Claims

1. A cervical brace and therapy device for use to rehabilitate an injured neck of a person comprising:

a. a base support structure shaped to fit about the neck and rest on the shoulders of the person;

b. a support ring assembly having a track and at least two stop members variably positionable in the track;

the support ring assembly attachable to the base support structure in a horizontal position below the mandible of the person, the support ring assembly having an anterior section and a posterior section;

c. a rotational member having a member shaped to operatively mate with the track of the support ring assembly in a manner to rotate about the support ring assembly;

wherein the at least two stop members are affixable in at least two or more positions in the track to limit the rotational range of the rotational member about the support ring assembly to a variably pre-determined rotational range;

d. an occipital-mandible support member shaped to accommodate the mandible and the occipital portions of the head of the person, the occipital-mandible support member being attachable to the rotational member in a manner to permit the occipital-mandible support member a predetermined range of rotation; and

e. wherein the occipital-mandible support member is configured to provide a degree of motion of 0 degrees and 210 degrees, and at least one other mechanically restricted user-selectable degree of motion in-between; and

f. a cushioning assembly variably positionable in the track, wherein the cushioning assembly is positioned anterior to a desired stop member affixed in the track at a user-selected position such that the stop member limits the rotational range of the rotational member, wherein the cushioning assembly cushions against the direct contact of the rotational member with the stop member, when the rotational member reaches the end of the pre-determined rotational range.

2. A cervical brace and therapy device according to claim 1 wherein the base support structure comprises a rear neck contoured plate and a front contoured plate affixable to one another.

3. A cervical brace and therapy device according to claim 2 wherein at least one of the plates having openings to reduce the weight of the base support structure, better ventilate heat generated by the body positioned beneath the base support structure, and increase wearing comfort.

4. A cervical brace and therapy device according to claim 1 wherein the support ring assembly is attachable to the base support structure at two or more places.

5. A cervical brace and therapy device according to claim 1 wherein the base support structure comprises a neck-sternum section and a neck-upper back section attachable to one another along their edges by of a hook and loop fastener, latches, snaps, cinches, or a combination thereof, and shaped when joined to rest on the upper back, shoulders and sternum of the person.

6. A cervical brace and therapy device according to claim 5 wherein the neck-sternum section and the neck-upper back section each have a rigid outer shell and a cushioning inner liner positioned to contact the person.

7. A cervical brace and therapy device according to claim 6 wherein the liner is attachable by one or more hook and loop fasteners.

8. A cervical brace and therapy device according to claim 5 wherein the neck-upper back section further comprises a first vertically extending hollow tubular member for receiving one end of a first vertical positioning shaft extending vertically downward from the posterior section of the support ring assembly.

9. A cervical brace and therapy device according to claim 8 wherein the first vertically extending hollow tubular member and the first vertical positioning shaft are each provided with a series of opening extending there through sized and positioned to permit the insertion of a locking pin through aligned openings of the first vertically extending hollow tubular member and the first vertical positioning shaft.

10. A cervical brace and therapy device according to claim 9 wherein the cross-sectional shape of the vertically extending tubular member is shaped having two or more sides and the cross-sectional shape of the vertical positioning shaft is of similar smaller shape to permit the first vertical positioning shaft to extend into the first vertically extending hollow tubular member.

11. A cervical brace and therapy device according to claim 5 wherein the neck-sternum section further comprises a second vertical, upward extending hollow tubular member for receiving one end of a second vertical positioning shaft extending vertically downward from the anterior section of the support ring assembly.

12. A cervical brace and therapy device according to claim 11 wherein the second vertically extending hollow tubular member and the second vertical positioning shaft are each provided with a series of opening extending there through sized and positioned to permit the insertion of a locking pin through aligned openings of the second vertically extending hollow tubular member and the second vertical positioning shaft.

13. A cervical brace and therapy device according to claim 1 wherein the anterior section and the posterior section of the support ring assembly are affixable to one another to form a ring sized to fit about the neck of the person, each having a top surface provided with a track to which the rotational member is attached to permit the rotational member to move around the track.

14. A cervical brace and therapy device according to claim 1, wherein the cushioning assembly comprises a yield member and a cushioning member, wherein the yield member and the cushioning member are affixed in the track anterior to the desired stop member, wherein the cushioning member is positioned between the stop member and the yield member, wherein the yield member has two ends, wherein at one end, the yield member is to be engaged by the rotational member, wherein at the other end, the yield member is affixed to the cushioning member, such that when the rotational member approaches the stop member near the end of the predetermined range of motion, the rotational member engages the yield member, whereby the yield member is pushed against the cushioning member, wherein the cushioning member checks the movement of the yield member and the rotational member towards the stop member.

15. A cervical brace and therapy device according to claim 14, wherein the cushioning member comprises a spring, wherein the spring is configured to be compressed when the yield member is pushed against it.

16. A cervical brace and therapy device for use to rehabilitate an injured neck of a person comprising:

a. a base support structure shaped to fit about the neck and rest on the shoulders of the person;

the base support structure comprising a neck-sternum section and a neck-upper back section attachable to one another along their edges by a securing means and shaped when joined to rest on the upper back, shoulders and sternum of the person;

wherein the neck-sternum section further comprises a second vertical, upward extending hollow tubular member for receiving one end of a second vertical positioning shaft extending vertically downward from the anterior section of the support ring assembly;

the second vertically extending hollow tubular member and the second vertical positioning shaft are each provided with a series of openings extending there through sized and positioned to permit the insertion of a locking pin through aligned openings of the second vertically extending hollow tubular members and the second vertical positioning shaft;

b. a support ring assembly attachable to the base support structure in a horizontal position below the mandible of the person, the support ring assembly having an anterior section and a posterior section;

the posterior section of the support ring assembly having a series of horizontally positioned openings spaced apart a known distance and extending through the track;

c. a rotational member having opposing ends and attached to the support ring assembly in a manner to rotate about the support ring assembly;

each of the opposing ends of the rotational member are provided with a first series of vertical openings extending through the rotational member and a second series of horizontal openings extending through the rotational member;

d. an occipital-mandible support member shaped to accommodate the mandible and the occipital portions of the head of the person, the occipital-mandible support member being attachable to the rotational member in a manner to permit the occipital-mandible support member a predetermined range of motion; and

wherein the occipital-mandible support member is configured to provide a degree of motion of between about 0 degrees and 210 degrees, and at least one other user-selectable degree of motion in-between;

the occipital-mandible support member having opposing pairs of horizontally extending pins sized and positioned to extend through corresponding openings in the second series of horizontal openings of the rotational member, the pins having a series of vertical openings extending through the pins;

a first set of locking pins extendable through the aligned openings formed by one of the vertical openings in the occipital-mandible support member pin and one of the vertical openings in the rotational member; and

a second set of locking pins extendable through the horizontal openings in the posterior section of the support ring assembly corresponding to a predetermined range of rotation, and

e. a cushioning assembly variably positionable in the track, wherein the cushioning assembly is positioned anterior to a desired locking pin that extends through a user-selected horizontal opening in the track corresponding to a predetermined range of motion, such that the locking pin limits the rotational range of the rotational member, wherein the cushioning assembly cushions against the direct contact of the rotational member with the locking pin, when the rotational member nears the end of the pre-determined rotational range.

17. A cervical brace and therapy device according to claim 16, wherein the cushioning member comprises a spring, wherein the spring is configured to be compressed when the yield member is pushed against it.

18. A structure for use with a cervical brace and therapy device to control the degree of active head rotation without permitting the tilting of the head the improvement to which comprising:

a. a support ring assembly having a track about the support ring assembly;

the track provided with two or more stop members variably positionable on the track to variably restrict the range of rotation of the rotational member about the support ring assembly to a predetermined range of rotation;

b. a rotational member having a member shaped to operatively mate with the track of the support ring assembly in a manner to permit the rotational member to rotate about the support ring assembly within the predetermined range of rotation; and

c. an occipital-mandible support member shaped to accommodate the mandible and the occipital portions of the head of the person, the occipital-mandible support member being attachable to the rotational member in a manner to permit the occipital-mandible support member the predetermined range of rotation; and

d. wherein the occipital-mandible support member is configured to provide the pre-determined range of rotation of between about 0 degrees and 210 degrees, and at least one other user-selectable degree of motion in between, as determined by the position of the stop members.

19. A structure according to claim 18 wherein the anterior section and the posterior section of the support ring assembly are attachable to one another to form a ring sized to fit about the neck of the person, each having a top surface provided with a track to which the rotational member is attached to permit the rotational member to move around the track.

20. A structure according to claim 19 wherein:

a. each of the opposing ends of the rotational member are provided with a first series of vertical openings extending through the rotational member and a second series of horizontal openings extending through the rotational member;

b. the occipital-mandible support member having opposing pairs of horizontally extending pins sized and positioned to extend through corresponding openings in the second series of horizontal openings of the rotational member, the pins having a series of vertical openings extending through the pins;

c. the posterior section of the support ring assembly having a series of horizontally positioned openings spaced apart a known distance and extending through the track;

d. a first set of locking pins extendable through the aligned openings formed by one of the openings in the occipital-mandible support member pin and one of the vertical openings in the rotational member; and

e. a second set of locking pins extendable through the aligned horizontal openings in the posterior section of the support ring assembly to limit movement of the rotational member to a predetermined range of rotation.

21. A structure according to claim 20 further comprising a third set of locking pins extendable through the aligned horizontal openings of the anterior section of the support ring assembly to prevent movement of the rotational member.

22. A cervical brace and therapy device according to claim 20, further comprising a cushioning assembly variably positionable in the track, wherein the cushioning assembly is positioned anterior to a desired locking pin that extends through a user-selected horizontal opening in the track corresponding to a predetermined range of motion, such that the locking pin limits the rotational range of the rotational member, wherein the cushioning assembly cushions against the direct contact of the rotational member with the locking pin, when the rotational member reaches the end of the pre-determined rotational range.

23. A cervical brace and therapy device according to claim 22, wherein the cushioning assembly comprises a hollow housing affixed within the track of the support ring assembly, anterior to the user-selected horizontal opening extending through the track and corresponding to a desired predetermined range of motion, wherein the housing further comprises a first open end and a second open end, and a cushioning member running the length of the housing from the first end to the second end, wherein the housing further comprises a horizontal opening extending through housing, this horizontal opening in the housing in alignment with the user-selected horizontal opening in the track corresponding to a desired predetermined range of motion, wherein the housing is affixed within the track by the locking pin extending through the aligned openings formed by the user-selected horizontal opening in the track and the horizontal opening in the housing, wherein the housing further comprises a yield member situated at the second end of the housing, wherein the yield member has two ends, wherein the yield member is affixed to the cushioning member at one end, and wherein at the other end, a portion of the yield member extends outwardly from the second open-end of the housing to be engaged by the rotational member, such that when the rotational member approaches the locking pin and nears the end of the pre-determined range of motion, the rotational member engages the yield member at the outwardly extending portion of the yield member, such that this portion of the yield member is pushed inwardly toward the housing and against the cushioning member, whereby the cushioning member checks the movement of the yield member and the rotational member towards the locking pin.

24. A cervical brace and therapy device according to claim 23, wherein the cushioning member comprises a spring, wherein the spring is configured to be compressed when the yield member is pushed against it.

25. A method of cervical therapy on a person having a head, back side of a lower neck, an upper back, a lower throat, an upper chest and shoulders that transfers the load of the patient head to the patient shoulders while permitting a limited range of horizontal head rotation, which method comprises:

a. positioning a base support structure on the shoulders;

b. affixing to the base support member at a position below the patient mandible a support ring having a track and having a rotational member comprising a member shaped to operatively mate with the guide member to permit the rotational member to rotate about the support ring;

at least two stop members variably affixable in at least two or more positions to the track to limit the rotational range of the rotational member about support ring to a predetermined rotational range;

and operatively attached to the support ring to provide a predetermined range of horizontal head rotation;

c. affixing an occipital-mandible support member to the rotational member and about the patient occipital and mandible at a position that supports the patient head at a desired horizontal position;

d. rotating the patient head within in the predetermined rotational range of horizontal head movement for a desired period of time; and

e. wherein the stop members are positionable in the track to selectively limit the predetermined rotational motion between about 0 degrees and 210 degrees of the rotational member relative to the support ring.

26. A method according to claim 25 further comprising:

a. adjusting the position of the stop members in the track to permit a second predetermined range of horizontal head rotation; and

b. rotating the patient head within the predetermined second range of horizontal head movement.

27. A method according to claim 25 further comprising periodic adjusting of the stop members to permit increasingly greater range of horizontal head rotation.

28. A method according to claim 25 wherein positioning the base support structure on the back side of the patient lower neck, the patient upper back, the patient lower throat, the patient upper chest, and the patient shoulder in a manner to permit the base support structure to transfer the load of the patient head to the patient shoulders.