Machine for packing stacks of disc-shaped articles inside rigid cylindrical containers

• US 7,610,735 B2
• Filed: 03/03/2008
• Issued: 11/03/2009
• Est. Priority Date: 03/14/2007
• Status: Active Grant

• Current Assignee: Marchesini Group S.p.A.
• Original Assignee: Marchesini Group S.p.A.
• Inventors: Monti, Giuseppe
• Primary Examiner(s): GERRITY, STEPHEN FRANCIS
• Application Number:
  US12/041,251
• Publication Number:
  US 20080223003A1
• Time in Patent Office: 610 Days
• Field of Search: 53/53, 535/32, 532/44, 532/50, 532/51, 532/53, 532/54, 532/81, 532/82, 532/845, 532/99, 533/00, 533/19
• US Class Current: 53/53
• CPC Class Codes: B65B 43/46 using grippers
• CPC Class Codes: B65B 43/54 Means for supporting containers or receptacles during the filling operation
• CPC Class Codes: B65B 5/103 for packaging pills or tablets
• CPC Class Codes: B65B 7/2821 applying plugs or threadless stoppers for bottles or jars B67B1/04

Abstract

A machine for packing tablets inside rigid tubes exhibits: a supply line for supplying empty tubes arranged with vertical axes and mouths facing upwards; an inlet station wherein deflector organs operate which tip the cylindrical containers on sides thereof, and first organs which pick up individual thus-tipped containers and release the containers to corresponding gripping organs provided by a multiple conveyor; a filling station in which a plurality of supply units release a predetermined quantity of tablets, stacked one on the other, into paused tubes, borne by the multiple conveyor; a closing station containing devices which insert caps into the mouths of the filled containers borne by the multiple conveyor; an outlet station containing devices which pick up paused individual closed containers borne by the multiple conveyor and release the containers onto transporter organs.

Claims

1. A machine for packing stacks of disc-shaped articles in rigid cylindrical containers, wherein the machine comprises:

a line which supplies empty cylindrical containers to an inlet station containing organs which release the empty containers, arranged with axes vertical and with mouths facing upwards, to corresponding gripping organs provided on a multiple conveyor;

a filling station, provided downstream of the inlet station, which contains a plurality of supply units which release a predetermined quantity of stacked disc-shaped articles into a plurality of cylindrical containers in a paused state, which plurality of cylindrical containers are borne by the multiple conveyor;

a closing station, located downstream of the filling station, containing means which pick up caps coming from a supply line and insert the caps into the mouths of the filled containers borne by the multiple conveyor, thus closing the containers;

an outlet station, provided downstream of the closing station, containing second organs which pick up paused individual closed containers borne by the multiple conveyor and release the containers to transporter organs;

and further wherein the multiple conveyor comprises;

at least an upper transporter and a lower transporter, which extend one above the other along a same ring-wound trajectory, to each of which at least two batteries of gripping organs are associated, at a same distance from one another, the at least two batteries associated to the upper transporter being intercalated with the corresponding at least two batteries associated to the lower transporter defining a number of empty places between the at least two consecutive batteries of the upper transporter and of the lower transporter, which number of empty places is dynamically variable from zero to a maximum value;

motor organs which independently activate the upper transporter and the lower transporter, resulting in an uninterrupted and intermittent presence of gripping organs at the inlet station, and of gripping organs associated to a relative container at the closing station and the outlet station and resulting in keeping the battery situated immediately downstream of the inlet station paused in the filling station, such as to avoid interference between the containers paused in the filling station and the empty containers associated to the gripping organs situated upstream of the filling station, which empty containers are intermittently-activated.

2. The machine of claim 1, wherein the line supplies empty cylindrical containers arranged with axes vertical and mouths facing upwards to the inlet station;

deflector organs operating at the inlet station for tipping the cylindrical containers on sides thereof, and first picking up organs picking up individual overturned containers and releasing the containers, with axes vertically-disposed and mouths facing upwards, to the gripping organs provided by the multiple conveyor.

3. The machine of claim 2, wherein the deflector organs tip the containers onto a side thereof, the axes of the containers being placed in a substantially horizontal position.

4. The machine of claim 2, wherein the deflector organs operating at the inlet station comprise at least one inclined channel provided with a bottom and at least one side wall, enabling guided tipping of the containers on their sides, an end section of a channel being at a lower level than the initial section thereof and cooperating with means for abutment of the leading container of a row of containers contained therein.

5. The machine of claim 4, wherein the first picking up organs operating at the inlet station comprise a first oscillating arm, activated synchronously with the multiple conveyor, and having pincers provided at an end thereof which grasp the leading container present at the end section of the inclined channel and release the leading container to a corresponding paused gripping organ of the multiple conveyor.

6. The machine of claim 5, wherein near the paused gripping organ the machine comprises a rotating stabilizing wall, activated synchronously with the first oscillating arm such as to ensure that the leading container released by the oscillating arm is retained.

7. The machine of claim 1, wherein the motor organs which independently activate each transporter comprise an electronically-controlled motor, which activates corresponding transmission organs.

8. The machine of claim 7, wherein for each transporter, the transmission organs comprise a cogged belt, to which the batteries of gripping organs are associated and which is ring-wound on a drive pulley and a driven pulley.

9. The machine of claim 8, wherein the drive pulley and the driven pulley of each transporter are coaxial to one another.

10. The machine of claim 9, wherein the ring-wound trajectory identified by the transporters defines:

a straight outgoing branch, a straight return branch, connected at ends thereof by curved sections, the curved sections being an inlet curved section and an outlet curved section, located at the respective drive pulley and driven pulley.

11. The machine of claim 8, wherein the ring-wound trajectory identified by the transporters defines:

a straight outgoing branch, a straight return branch, connected at ends thereof by curved sections, the curved sections being an inlet curved section and an outlet curved section, located at the respective drive pulley and driven pulley.

12. The machine of claim 11, wherein the inlet station is positioned in the inlet curved section, the filling station is arranged along the outgoing branch, the closing station is positioned in the outlet curved section, and the outlet station is interposed between the end section of the outlet curved section and the initial section of the return branch.

13. The machine of claim 1, wherein the means contained in the closing station comprise a rotating carousel, activated synchronously with the multiple conveyor, and provided peripherally with a plurality of through-seatings of which each can priorly face the end section of the supply line of the caps in order to receive the leading cap by action of pusher means, and subsequently coaxially face the mouth of a paused filled container, thus allowing insertion of the retained cap into the mouth by action of extractor means;

each through-seating being provided with elastic means for stably retaining the caps.

14. The machine of claim 1, further comprising second picking up organs operating in the outlet station, the second picking up organs comprising a second oscillating arm, activated synchronously with the multiple conveyor, and having pincers provided at an end thereof, which pincers grasp the closed container borne by the paused gripping organ and release the closed container onto the transporter organs.

15. The machine of claim 14, wherein the second oscillating arm picks up the closed container and releases the closed container onto the transporter organs after having tipped the container onto a side thereof.

16. The machine of claim 15, wherein the closed container is released to the transporter organs with the axis thereof substantially horizontal.

17. The machine of claim 14, wherein a stabilizing wall is located near the paused gripping organ, which stabilizing wall is activated synchronously with the second oscillating arm in such a way as to ensure retention of the paused filled container, prior to picking up thereof by the oscillating arm.

18. The machine of claim 1, wherein there is a supply line of cylindrical containers arranged perpendicular to the multiple conveyor.

19. The machine of claim 1, wherein the transporter organs cooperating with the outlet station are arranged parallel to the multiple conveyor.

20. The machine of claim 1, wherein downstream of the inlet station, the following are arranged consecutively:

a station, containing means for internally cleaning the cylindrical containers borne by the gripping organs;

a station containing means for adjusting the angular orientation of the cylindrical containers borne by the gripping organs, thus enabling a relative identification code to be read;

the multiple conveyor allowing temporal positioning of two consecutive batteries relative to the upper transporter and the lower transporter, thus enabling uninterrupted and intermittent presence of the gripping organs at the inlet station, the cleaning station and the orientation station.

21. The machine of claim 1, wherein a station is interposed between the filling station and the closing station, containing means for controlling a level of the stacks of articles contained in the cylindrical containers;

the multiple conveyor enabling temporal positioning of two consecutive batteries of the upper transporter and the lower transporter thus enabling uninterrupted and intermittent presence of the gripping organs, to which the filled containers are associated, at the control station, the closing station and the outlet station.

22. The machine of claim 1, wherein a station is provided downstream of the outlet station, which station contains means for rejecting filled containers deemed defective, which defective containers transit without being discharged from the multiple conveyor.