Refrigerant charge status indication method and device

• US 7,610,765 B2
• Filed: 12/27/2004
• Issued: 11/03/2009
• Est. Priority Date: 12/27/2004
• Status: Expired due to Fees

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Finn, Alan M., Kang, Pengju, Galante, Timothy P., Gopalnarayanan, Sivakumar, Luo, Dong
• Primary Examiner(s): Norman; Marc E
• Application Number:
  US11/025,836
• Publication Number:
  US 20060137370A1
• Time in Patent Office: 1,772 Days
• Field of Search: 621/25, 621/27, 621/29, 621/30, 621/45, 621/68, 621/83, 621/49, 165/11.1, 374/41, 374/116, 374/141, 702/41, 702/116, 702/141
• US Class Current: 62/127
• CPC Class Codes: F25B 2345/001 Charging refrigerant to a cycle
• CPC Class Codes: F25B 2700/04 Refrigerant level
• CPC Class Codes: F25B 2700/2106 of fresh outdoor air
• CPC Class Codes: F25B 2700/21163 of the refrigerant at the outlet of the condenser
• CPC Class Codes: F25B 45/00 Arrangements for charging or discharging refrigerant
• CPC Class Codes: F25B 49/005 of safety devices F25B49/02 and F25B49/04 take precedence

Abstract

A method and apparatus for determining the sufficiency of the refrigerant charge in an air conditioning system by use of temperature measurements. The temperature of the liquid refrigerant leaving the condenser coil and the outdoor temperature are sensed and representative electrical signals are generated. The electrical signals are converted to digital values that are than compared to predetermined optimal values to determine whether the system is properly charged with refrigerant. An appropriate LED is lighted to indicate that the system is undercharged, overcharged or properly charged. For non-TXV/EXV systems a third parameter i.e. the return air wet bulb temperature is also sensed and a representative digital value thereof is included in the comparison with the predetermined known values to determine if the charge is proper.

Claims

1. A method of determining the sufficiency of refrigerant charge in an air conditioning system having a compressor, a condenser coil, an expansion device and an evaporator coil connected in serial refrigerant flow relationship, comprising the steps of:

sensing the temperature of the refrigerant leaving the condenser coil and generating a first electrical signal representative thereof;

sensing the outdoor temperature and generating a second electrical signal representative thereof;

converting said first and second electrical signals to first and second digital values; and

comparing said first and second digital values to obtain an approach temperature difference; and

comparing said approach temperature difference with predetermined optimal values to determine whether a proper refrigerant charge condition exists.

2. A method as set forth in claim 1 wherein said outdoor temperature is sensed by a standalone temperature sensor and said second electrical signal is generated by a variable device which is selectively adjustable as a function of the sensed outdoor temperature.

3. A method as set forth in claim 1 wherein said step of comparing said first and second digital values is accomplished by way of a computer.

4. A method as set forth in claim 1 wherein said predetermined optimal values are empirically determined for a particular air conditioning system.

5. A method as set forth in claim 1 wherein said predetermined optimal values are stored in a ROM.

6. A method as set forth in claim 1 and including the further steps of:

sensing an indoor air wet bulb temperature and generating a third electrical signal representative thereof; and

converting said third electrical signal to a third digital value and including said third digital value with said approach temperature difference to be compared with said predetermined optimal values.

7. A method as set forth in claim 6 wherein said indoor air wet bulb temperature is sensed by a standalone sensor and said third electrical signal is generated by way of selective adjustment of a variable device.

8. A method as set forth in claim 1 and including the further step of providing a visual indication of said refrigerant charge condition.

9. A method as set forth in claim 8 wherein said visual indication is by way of selectively lighting one of a plurality of LEDs.

10. Apparatus for determining the sufficiency of refrigerant charge in an air conditioning system having a compressor, condenser coil, an expansion device and an evaporator coil interconnected in serial refrigerant flow relationship comprising:

a temperature sensor for sensing the temperature of the liquid refrigerant leaving the condenser;

a first signal generator for generating an electrical signal representative of said sensed liquid refrigerant temperature;

a second signal generator for generating a second electrical signal representative of a sensed outdoor temperature;

an analog-to-digital converter for converting said first and second electrical signals to first and second digital values, respectively;

a first comparator for comparing said first and second digital values to obtain an approach temperature difference; and

a second comparator for comparing said approach temperature difference with predetermined optimal values to determine whether a proper refrigerant charge condition exists.

11. Apparatus as set forth in claim 10 wherein said second signal generator comprises a variable resistance device which is selectively adjusted to generate an electrical signal that is representative of a sensed outdoor temperature.

12. Apparatus as set forth in claim 10 wherein said comparing means is a computer.

13. Apparatus as set forth in claim 10 wherein said predetermined optimal values are empirically determined for a particular air conditioning system.

14. Apparatus as set forth in claim 10 wherein said predetermined optimal values are stored in a ROM.

15. Apparatus as set forth in claim 10 and including a third signal generator for generating a third electrical signal representative of indoor wet bulb temperature.

16. Apparatus as set forth in claim 15 wherein said third electrical signal is converted to a third digital value by said analog-to-digital converter.

17. Apparatus as set forth in claim 16 wherein said comparing means includes said third digital value with said first and second digital values to be compared with said optimal values.