Transmission system for a bicycle, and bicycle incorporating same

• US 7,611,430 B2
• Filed: 09/16/2005
• Issued: 11/03/2009
• Est. Priority Date: 09/30/2004
• Status: Active Grant

• Current Assignee: Honda Motor Co., Ltd. (Honda Motor Company)
• Original Assignee: Honda Motor Co., Ltd. (Honda Motor Company)
• Inventors: Matsumoto, Shinya, Iguchi, Kazunari
• Primary Examiner(s): King; Bradley T
• Assistant Examiner(s): BOWES, STEPHEN M
• Application Number:
  US11/229,076
• Publication Number:
  US 20060068956A1
• Time in Patent Office: 1,509 Days
• Field of Search: 474/80, 474/82, 746/06.R
• US Class Current: 474/80
• CPC Class Codes: B62M 11/00 Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels with roller engaging the periphery of ground wheel B62M13/00
• CPC Class Codes: B62M 9/00 Transmissions characterised by use of an endless chain, belt, or the like cycle chain guards B62J13/00
• CPC Class Codes: B62M 9/14 the wheels being laterally shiftable

Abstract

A transmission system includes transmission case having a work opening formed therein and configured to avoid the necessity for enlarging a transmission case, to prevent an increase in weight and to prevent and inhibit a reduction in the rigidity of the transmission case due to the presence of the work opening. The work opening provides a point of access to permit manual linking/unlinking of an operation cable to/from a derailleur, while ensuring easy oil lubrication for a chain through the work opening. The transmission system also comprises a sprocket cluster constituted of a plurality of transmission sprockets, and a derailleur. The work opening is formed in an axially directed case wall, which is located closest in the axis direction to a transmission sprocket having the largest outer diameter among the sprocket cluster. The same transmission sprocket is located closest in the radial direction to the work opening.

Claims

1. A transmission system, comprising:

a chain;

a sprocket cluster comprising a plurality of transmission sprockets having different outer diameters, the sprockets of the sprocket cluster being arranged along a common sprocket axis;

a changing mechanism and an operation cable for use in operating the changing mechanism,

the changing mechanism being detachably linked to the operation cable, the changing mechanism being operable to move the chain in an axial direction of the sprocket cluster such that the chain moves from one transmission sprocket to another among the sprocket cluster in response to movement of the operation cable,

the changing mechanism comprising a linking part which detachably links the operation cable to the changing mechanism; and

a transmission case for housing the sprocket cluster, the changing mechanism and the chain, the transmission case comprising an axially-directed case wall having a work opening formed therein, and a radially-directed case wall having an operation opening formed therein through which an end portion of the operation cable extends;

wherein the operation cable and the linking part of the changing mechanism may be accessed via the work opening in the axially-directed case wall of the transmission case component to permit connection or disconnection of the operation cable, and wherein the chain may be lubricated via the work opening;

wherein the work opening is located closest in the sprocket axis direction to a transmission sprocket having the largest outer diameter among the sprocket cluster, and

wherein the transmission sprocket having the largest outer diameter, within the sprocket cluster, is also located closest to the work opening in a direction radial to the sprocket axis.

2. The transmission system according to claim 1, wherein the changing mechanism includes an operation member which is operable to move the chain in the axis direction toward a target sprocket, upon which the chain will ride, when shifting the chain from one transmission sprocket to another, and wherein the linking part is provided on the operation member and protrudes from the operation member in the sprocket axis direction toward the work opening.

3. The transmission system according to claim 1, wherein the linking part gets closer to the work opening in the sprocket axis direction in a case where the largest diameter transmission sprocket, or any transmission sprocket between the largest diameter transmission sprocket and the currently selected sprocket, is selected as a target sprocket towards which the changing mechanism moves the chain.

4. The transmission system according to claim 1, wherein the work opening is positioned above the largest diameter transmission sprocket, and is spaced apart from the outer periphery of the largest diameter transmission sprocket when viewed in the sprocket axis direction.

5. The transmission system according to claim 1, wherein the work opening is positioned above the largest diameter transmission sprocket, and is closely adjacent to the outer periphery of the largest diameter transmission sprocket when viewed in the sprocket axis direction.

6. The transmission system according to claim 1, further comprising a cap which is detachably secured over the work opening to plug and protectively cover the work opening, wherein the cap is configured and arranged to be removable from the transmission case without requiring removal of any other component.

7. The transmission system according to claim 6, wherein the cap is detachably secured to the transmission case via cooperatively engaging threaded portions provided on the cap and the periphery of the work opening, respectively.

8. The transmission system according to claim 1,

wherein the changing mechanism includes an operation member which is operable to move the chain in the axis direction toward a target sprocket, upon which the chain will ride, when shifting the chain from one transmission sprocket to another,

the linking part is provided on the operation member and protrudes from the operation member in the sprocket axis direction toward the work opening,

the changing mechanism being operable through a swing range having a first limit position corresponding to placement of the chain on the smallest diameter transmission sprocket, and having a second limit position corresponding to placement of the chain on the largest diameter transmission sprocket, and wherein

the work opening is located on the transmission case in a position in which it overlaps with the linking part over at least half the swing range, when viewed in the sprocket axis direction.

9. The transmission system according to claim 1, wherein the changing mechanism includes

an operation member which is operable to move the chain in the axis direction toward a target sprocket, upon which the chain will ride, when shifting the chain from one transmission sprocket to another, wherein

the linking part is provided on the operation member and protrudes from the operation member in the sprocket axis direction toward the work opening, wherein

the changing mechanism acts through a swing range having a first limit position corresponding to placement of the chain on the smallest diameter transmission sprocket, and having a second limit corresponding to placement of the chain on the largest diameter transmission sprocket, and wherein

the work opening is located on the transmission case in a position in which it overlaps with the linking part over the entire swing range when viewed in the sprocket axis direction.

14. A bicycle, comprising a frame and the transmission system of claim 1 attached to the frame.

16. The transmission system of claim 1, wherein the operation cable includes an outer cable and an inner cable which is slidably movable relative to the outer cable;

and wherein the changing mechanism includes a derailleur assembly comprising a base part and a holding part which is integrally molded with the base part in a protruding manner for receiving an end portion of the operation cable, the holding part provided with a hole formed therein for receiving and holding an end portion of the outer cable.

17. The transmission system of claim 16, wherein the derailleur assembly further comprises a link, and wherein the linking part is provided on, and protrudes from said link in the sprocket axis direction toward the work opening.

10. A transmission system comprising:

a chain;

a sprocket cluster comprising a plurality of transmission sprockets with different outer diameters, the sprocket cluster arranged along a sprocket axis common to each of the plural transmission sprockets;

an operation cable;

a changing mechanism detachably linked to the operation cable, the changing mechanism operable to shift the chain in an axial direction of the sprocket cluster such that the chain moves from one transmission sprocket to another among the sprocket cluster in response to selected movement of the operation cable,

the changing mechanism comprising a linking part which permits detachable linking of the operation cable to the changing mechanism; and

a transmission case for housing the sprocket cluster, the changing mechanism and the chain, the transmission case comprising an axially-directed case wall having a work opening formed therein, and a radially-directed case wall having an operation opening formed therein through which an end portion of the operation cable extends;

wherein the operation cable and the linking part of the changing mechanism may be accessed via the work opening in the axially-directed case wall of the transmission case component to permit connection or disconnection of the operation cable, and wherein the chain may be lubricated via the work opening, wherein the work opening is situated adjacent to a transmission sprocket having the largest outer diameter among the sprocket cluster,

the work opening positioned so as to lie above and outside the outer periphery of the transmission sprocket having the largest outer diameter among the sprocket cluster, and wherein, among the sprocket cluster, the transmission sprocket having the largest outer diameter is located closest to the work opening in a direction radial to the sprocket axis.

11. The transmission system according to claim 10, wherein the operation cable extends within both the inside and the outside of the transmission case while passing through an operation opening formed in the transmission case, and wherein the operation opening is formed in a radially-directed case wall which faces the linking part in the direction radial to the sprocket axis.

12. The transmission system according to claim 10, wherein the changing mechanism includes an operation member which moves the chain in the axis direction toward a target sprocket, upon which the chain will ride, when shifting the chain from one transmission sprocket to another, and wherein the linking part is provided on the operation member and protrudes from the operation member in the sprocket axis direction toward the work opening.

13. The transmission system according to claim 10, wherein the linking part gets closer to the work opening, in the sprocket axis direction, when either the largest diameter transmission sprocket, or any transmission sprocket situated between the currently operative transmission sprocket and the largest diameter transmission sprocket is selected as a target sprocket upon which the changing mechanism moves the chain.

15. A bicycle, comprising a frame and the transmission system of claim 10 attached to the frame.

18. The transmission system of claim 10, wherein the operation cable includes an outer cable and an inner cable which is slidably movable relative to the outer cable;

and wherein the changing mechanism includes a derailleur assembly comprising a base part and a holding part which is integrally molded with the base part in a protruding manner for receiving an end portion of the operation cable, the holding part provided with a hole formed therein for receiving and holding an end portion of the outer cable.

19. The transmission system of claim 18, wherein the derailleur assembly further comprises a link, and wherein the linking part is provided on, and protrudes from said link in the sprocket axis direction toward the work opening.

20. A transmission system, comprising:

a transmission case having a work opening formed therein;

a chain disposed in the transmission case;

a sprocket cluster disposed in the transmission case and comprising a plurality of transmission sprockets having different outer diameters, the sprockets of the sprocket cluster being arranged along a common sprocket axis;

a changing mechanism disposed in the transmission case, and an operation cable for use in operating the changing mechanism, the changing mechanism being operable to move the chain in an axial direction of the sprocket cluster such that the chain moves from one transmission sprocket to another among the sprocket cluster in response to movement of the operation cable, the operation cable being detachably linked to the changing mechanism; and

a cap which is detachably secured over the work opening to plug and protectively cover the work opening, the cap configured and arranged to be removable from the transmission case without requiring removal of any other component;

wherein the transmission case comprises an axially-directed case wall in which the work opening is formed, and a radially-directed case wall having an operation opening formed therein through which an end portion of the operation cable extends;

wherein the operation cable and the linking part of the changing mechanism may be accessed via the work opening in the axially-directed case wall of the transmission case component to permit connection or disconnection of the operation cable, and wherein the chain may be lubricated via the work opening; and

wherein a transmission sprocket having the largest outer diameter among the sprocket cluster is located closest in the sprocket axis direction to the work opening.