Lithium-ion battery diagnostic and prognostic techniques

• US 7,612,540 B2
• Filed: 10/24/2006
• Issued: 11/03/2009
• Est. Priority Date: 10/24/2006
• Status: Expired due to Fees

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Singh, Harmohan N.
• Primary Examiner(s): Tso; Edward
• Assistant Examiner(s): OMAR, AHMED H
• Application Number:
  US11/552,287
• Publication Number:
  US 20080094029A1
• Time in Patent Office: 1,106 Days
• Field of Search: 320/116, 320/118, 320/119, 320/120, 320/121, 320/122, 320157-159, 320/160, 320/162, 320/164, 324/433, 324/434
• US Class Current: 320/162
• CPC Class Codes: G01R 31/388 involving voltage measurements
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: H01M 10/052 Li-accumulators
• CPC Class Codes: H01M 10/441 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/482 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H02J 7/0016 using shunting, discharge or bypass circuits
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

Embodiments provide a method and a system for determining cell imbalance condition of a multi-cell battery including a plurality of cell strings. To determine a cell imbalance condition, a charge current is applied to the battery and is monitored during charging. The charging time for each cell string is determined based on the monitor of the charge current. A charge time difference of any two cell strings in the battery is used to determine the cell imbalance condition by comparing with a predetermined acceptable charge time difference for the cell strings.

Claims

1. A method for determining cell imbalance of a battery comprising:

applying a charge current to a battery comprising first and second cell strings;

monitoring the battery charge current in the first and second cell strings;

sensing a first sudden current reduction in the battery charge current;

determining a first cell string charge time in the first cell string;

sensing a second sudden current reduction in the battery charge current;

determining a second cell string charge time in the second cell string;

comparing the first cell string charge time to the second cell string charge time;

determining a charge time difference between the first cell string charge time and the second cell string charge time

determining that a cell imbalance is not present in the battery if the determined charge time difference is less than or equal to a predetermined acceptable charge time difference; and

determining that a cell imbalance is present in the battery if the determined charge time difference is greater than a predetermined acceptable charge time difference.

2. The method of claim 1 further comprising,

disenabling charging of the first cell string if a measured current in the first cell string is higher than or equal to a safe current limit.

3. The method of claim 2 further comprising:

disenabling charging of the second cell string if a measured current in the second cell string is higher than or equal to a safe current limit.

4. A method for determining cell imbalance of a battery comprising:

applying a charge current to a battery, wherein the battery comprises a plurality of cell strings;

monitoring the battery charge current;

counting a charge time for every cell of a first cell string of the plurality of cell strings based on sensing a first sudden reduction in the battery charge current, wherein the sudden current reduction indicates a charge completion of one of the first cell string;

counting a charge time for every cell of a second cell string of the plurality of cell strings based on sensing a second sudden reduction in the battery charge current, wherein the sudden current reduction indicates a charge completion of one of the second cell string;

determining a charge time difference between the first and second cell strings of the plurality of cell strings; and

comparing the charge time difference between the first and second cell strings of the plurality of cell strings with a predetermined acceptable charge time difference for the plurality of cell strings of the battery, wherein a condition in which the charge time difference is greater than the predetermined acceptable charge time difference indicates a cell imbalance condition of the battery.

5. The method of claim 4, wherein the charge time difference indicates a good battery when said charge time difference is equal to or less than said predetermined acceptable charge time difference.

6. The method of claim 4 further comprising counting the charge time for every cell string by monitoring a charge current to every individual cell string.

7. The method of claim 4, wherein the charge time difference is calculated from an absolute value for a difference of the charge time between any two cell strings of the plurality of cell strings.

8. The method of claim 4, wherein the charge time is affected by battery conditions, wherein the battery conditions comprise at least a state-of-charge level.

9. The method of claim 4, further comprising determining an impending cell imbalance condition by comparing the charge time of one of the plurality of cell strings with an acceptable charge time for the plurality of cell strings.

10. The method of claim 9, wherein said charge time indicates an impending cell imbalance condition when said charge time is shorter than said acceptable charge time.

11. The method of claim 4 further comprising determining a cell imbalance condition at individual cell levels.