Deflectable sheath handle assembly and method therefor

• US 7,615,044 B2
• Filed: 05/03/2006
• Issued: 11/10/2009
• Est. Priority Date: 05/03/2006
• Status: Active Grant

• Current Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Original Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Inventors: Popowski, Jeffrey A., Scheibe, Grant Alexander, Fischer, Brian, Knippel, Bradley Charles
• Primary Examiner(s): Sirmons; Kevin C
• Assistant Examiner(s): Mehta; Bhisma
• Application Number:
  US11/381,421
• Publication Number:
  US 20070260223A1
• Time in Patent Office: 1,287 Days
• Field of Search: 604/93.01, 604/95.01, 604/95.04, 604/523, 604/528, 604/506, 604/508, 604/510, 600/433, 600/434, 600/435, 600/585
• US Class Current: 604/528
• CPC Class Codes: A61M 25/0136 Handles therefor

Abstract

A deflectable catheter assembly includes a deflectable body manipulatable by a rotating actuator of a housing assembly. The housing assembly includes a sliding member having a threaded portion including a first threaded portion having a first pitch and a second threaded portion having a second pitch, where the first pitch is different than the second pitch.

Claims

1. A deflectable sheath assembly comprising:

a) a deflectable body extending from a distal portion to a proximal portion;

b) a rotatable actuator disposed at the proximal portion of the deflectable body, the rotatable actuator being threadingly engaged with a sliding member such that rotation of the actuator causes longitudinal movement of the sliding member;

c) the sliding member fixedly coupled with a pull wire extending along the deflectable body to the deflectable body distal portion such that pull wire longitudinal movement causes deflection of the deflectable body distal portion; and

d) wherein the rotatable actuator is threadingly engaged with the sliding member through a first threaded portion having a first pitch in co-axial alignment with a second threaded portion having a second pitch that is different than the first pitch, wherein the first and second threaded portions are either part of the rotatable actuator or part of the sliding member, but not both of them and wherein the sliding member operablely engages the rotatable actuator with the first threaded portion at a first longitudinal position and with the second threaded portion at a second longitudinal position such that rotation of the actuator causes different rates of translational movement of the sliding member per actuator rotation and consequently different rates of translational movement of the pull wire and further consequently different rates of deflection of the deflectable distal body portion when the sliding member engages the first threaded portion compared to the second threaded portion.

2. The deflectable sheath assembly as recited in claim 1, wherein the second pitch is disposed distal to the first pitch.

3. The deflectable sheath assembly as recited in claim 1, wherein the rotatable actuator further comprises a third threaded portion having a third pitch, and wherein the third pitch is different than at least one of the first pitch or the second pitch.

4. The deflectable sheath assembly as recited in claim 1, wherein at least one of the first or the second threaded portions includes generally square teeth.

5. The deflectable sheath assembly as recited in claim 1, further comprising at least one support member coupled with the deflectable body and a housing disposed at the proximal portion of the deflectable body.

6. The deflectable sheath assembly as recited in claim 5, wherein the at least one support member is coupled with the housing within a recess in the housing.

7. The deflectable sheath assembly as recited in claim 1, further comprising telescoping members disposed over the pull wire.

8. The deflectable sheath assembly as recited in claim 1, further comprising a guide, and the sliding member moves along the guide.

9. The deflectable catheter assembly as recited in claim 1 wherein the second pitch is greater than the first pitch.

10. A deflectable sheath assembly comprising:

a) a deflectable body extending from a distal portion to a proximal portion, the deflectable body having a passage therethrough;

b) a rotatable actuator disposed at the proximal portion of the deflectable body, the rotatable actuator being threadingly engaged with a sliding member by an intermediate cam such that rotation of the rotatable actuator causes longitudinal translation of the sliding member;

c) wherein the sliding member is fixedly coupled with a pull wire extending along the deflectable body to the deflectable body distal portion; and

d) wherein the cam disposed between the rotatable actuator and the sliding member includes a first threaded cam portion having a first pitch in co-axial alignment with a second threaded cam portion having a second pitch that is different than the first pitch for varying a rate of translation of the sliding member and deflection of the deflectable body distal portion relative to rotation of the rotatable actuator.

11. The deflectable sheath assembly as recited in claim 10, further comprising a hemostatic valve sealingly engaged with the passage.

12. The deflectable sheath assembly as recited in claim 10, wherein the first pitch is finer than the second pitch.

13. The deflectable sheath assembly as recited in claim 10, wherein at least one of the first threaded portion or the second threaded portion includes generally square teeth.

14. The deflectable sheath assembly as recited in claim 10, further comprising at least one support coupled with the deflectable body and a housing disposed at the proximal portion of the deflectable body.

15. The deflectable sheath assembly as recited in claim 14, wherein the at least one support is coupled with the housing within a recess in the housing.

16. A method for deflecting the distal portion of a deflectable body of a deflectable sheath assembly, comprising the steps of:

a) providing an actuator of the deflectable sheath assembly, the actuator being threadingly engaged with a sliding member and including a first threaded actuator portion having a first pitch in coaxial alignment with a second threaded actuator portion having a second pitch that is different than the first pitch, the sliding member fixedly coupled with a pull wire that is operably coupled to a distal portion of the deflectable body of the deflectable sheath assembly;

b) rotating the actuator to cause the first threaded portion to engage the sliding member to longitudinally translate the sliding member at a first translational rate per actuator rotation, thereby deflecting the distal portion of the deflectable body at the first rate; and

c) further rotating the actuator to cause the second threaded actuator portion to engage the sliding member to further longitudinally translate the sliding member at a second translational rate per actuator rotation different than the first rate, thereby further deflecting the distal portion of the deflectable body at the second rate different than the first rate.

17. The method as recited in claim 16, including providing the first translational rate per actuator rotation resulting from the first pitch being less than the second translational rate per actuator rotation resulting from the second pitch.

18. The method as recited in claim 16, including providing telescoping members over the pull wire as the distal portion deflects.

19. The method as recited in claim 16, including providing the second translational rate per actuator rotation being less than the first translational rate per actuator rotation.

20. The method as recited in claim 16, wherein translating the sliding member includes sliding a projection along a recess.

21. The method of claim 16 including providing the actuator comprising a cam that is threadingly engaged with the sliding member, the cam including the first threaded actuator portion having the first pitch in co-axial alignment with the second threaded actuator portion having the second pitch that is different than the first pitch.

22. The method of claim 16 including providing the second pitch being disposed distal to the first pitch.

23. A deflectable sheath assembly, which comprises:

a) a deflectable body extending from a distal portion to a proximal portion;

b) a rotatable actuator disposed at the proximal portion of the deflectable body and including a pin threadingly engaged with a sliding member, wherein the sliding member comprises a first threaded sliding member portion having a first pitch in co-axial alignment with a second threaded sliding member portion having a second pitch that is different than the first pitch, the sliding member fixedly coupled with a pull wire that is operably coupled to a distal portion of the deflectable body of the deflectable sheath assembly;

c) wherein the pin of the rotatable actuator engages the first threaded sliding member portion to longitudinally translate the sliding member at a first translational rate per actuator rotation, thereby deflecting the distal portion of the deflectable body at the first rate;

d) wherein the pin of the rotatable actuator further engages the second threaded sliding member portion to further longitudinally translate the sliding member at a second translational rate per actuator rotation different than the first rate; and

e) wherein longitudinal translation of the sliding member causes the coupled pull wire to deflect the distal portion of the deflectable body at at least one of the first rate or the second rate different than the first rate.

24. The deflectable sheath assembly of claim 23 wherein the second pitch is disposed distal to the first pitch, and the second pitch is greater than the first pitch.

25. The deflectable sheath assembly of claim 23 wherein the second pitch is greater than the first pitch.

26. A deflectable sheath assembly, which comprises:

a) a deflectable body extending from a distal portion to a proximal portion;

b) a rotatable actuator disposed at the proximal portion of the deflectable body and threadingly engaged with a pin of a sliding member, the rotatable actuator including a first threaded actuator portion having a first pitch in co-axial alignment with a second threaded actuator portion having a second pitch that is different than the first pitch, the sliding member fixedly coupled with a pull wire that is operably coupled to a distal portion of the deflectable body of the deflectable sheath assembly;

c) wherein the pin of the sliding member threadingly engages the first threaded actuator portion to longitudinally translate the sliding member at a first translational rate per actuator rotation, thereby deflecting the distal portion of the deflectable body at the first rate; and

d) wherein the pin of the sliding member further threadingly engages the second threaded actuator portion to further longitudinally translate the sliding member at a second translational rate per actuator rotation different than the first rate; and

e) wherein longitudinal translation of the sliding member causes the coupled pull wire to deflect the distal portion of the deflectable body at at least one of the first rate or the second rate different than the first rate.

27. The deflectable sheath assembly of claim 26 wherein the second pitch is disposed distal to the first pitch.

28. The deflectable sheath assembly of claim 26 wherein the second pitch is greater than the first pitch.

29. A method for deflecting the distal portion of a deflectable body of a deflectable sheath assembly, comprising the steps of:

a) providing an actuator of the deflectable sheath assembly including a pin threadingly engaged with a sliding member comprising a first threaded sliding member portion having a first pitch in co-axial alignment with a second threaded sliding member portion having a second pitch that is different than the first pitch, wherein the sliding member is fixedly coupled with a pull wire that is operably coupled to a distal portion of the deflectable body of the deflectable sheath assembly;

b) rotating the actuator to cause the pin to engage the first sliding member portion to longitudinally translate the sliding, member at a first translational rate per actuator rotation, thereby deflecting the distal portion of the deflectable body at the first rate; and

c) further rotating the actuator to cause the pin to engage the second sliding member portion to further longitudinally translate the sliding member at a second translational rate per actuator rotation different than the first rate, thereby further deflecting the distal portion of the deflectable body at the second rate different than the first rate.

30. The method of claim 29 including providing the second pitch being disposed distal to the first pitch.

31. The method of claim 29 including providing the second pitch being greater than the first pitch.

32. A method for deflecting the distal portion of a deflectable body of a deflectable sheath assembly, comprising the steps of:

a) providing an actuator of the deflectable sheath assembly threadingly engaged with a pin of a sliding member, the actuator including a first threaded actuator portion having a first pitch in co-axial alignment with a second threaded actuator portion having a second pitch that is different than the first pitch, the sliding member being fixedly coupled with a pull wire that is operably coupled to a distal portion of the deflectable body of the deflectable sheath assembly;

b) rotating the actuator to cause the first threaded actuator portion to threadingly engage the pin of the sliding member to longitudinally translate the sliding member at a first translational rate per actuator rotation, thereby deflecting the distal portion of the deflectable body at the first rate; and

c) further rotating the actuator to cause the second threaded actuator portion to threadingly engage the pin of the sliding member to further longitudinally translate the sliding member at a second translational rate per actuator rotation different than the first rate, thereby further deflecting the distal portion of the deflectable body at the second rate different than the first rate.

33. The method of claim 32 including providing the second pitch being disposed distal to the first pitch.

34. The method of claim 32 including providing the second pitch being greater than the first pitch.