Acoustic respiratory therapy apparatus

• US 7,617,821 B2
• Filed: 11/23/2005
• Issued: 11/17/2009
• Est. Priority Date: 11/23/2005
• Status: Active Grant

• Current Assignee: Vibralung, Inc.
• Original Assignee: Vibralung, Inc.
• Inventors: Hughes, Arthur R.
• Primary Examiner(s): Yu; Justine R
• Assistant Examiner(s): Stuart; Colin
• Application Number:
  US11/286,489
• Publication Number:
  US 20070113843A1
• Time in Patent Office: 1,455 Days
• Field of Search: 128/200.24, 128/202.28, 128/202.29, 601/41, 601/43, 601/46, 601/47, 601/107, 601/150, 482/13
• US Class Current: 128/200.24
• CPC Class Codes: A61M 16/0006 with means for creating vibrations in patients' airways
• CPC Class Codes: A61M 16/0057 Pumps therefor
• CPC Class Codes: A61M 16/208 Non-controlled one-way valves, e.g. exhalation, check, pop-off non-rebreathing valves
• CPC Class Codes: A61M 2205/3569 sublocal, e.g. between console and disposable
• CPC Class Codes: A61M 2205/3576 with non implanted data transmission devices, e.g. using external transmitter or receiver
• CPC Class Codes: A61M 2205/8206 battery-operated
• CPC Class Codes: A61M 2230/205 partial oxygen pressure (P-O2)

Abstract

An active respiratory therapeutic device for clearing breathing passages, loosening and breaking up mucus plugs and phlegm in a patient'"'"'s sinuses, trachea, bronchial passages and lungs while a patient is breathing normally through the device is disclosed. The apparatus preferably includes a C shaped curved hollow housing having a closed end portion and an open threaded end portion. The open end portion forms at least part of an acoustic coupling chamber. A generally funnel shaped tapered mouthpiece tapers to a small end portion sized to be inserted into a patient'"'"'s mouth. The mouthpiece forms another part of the acoustic coupling chamber. An acoustic signal generator housed within the hollow housing generates and directs acoustic vibrations into and through the coupling chamber. The mouthpiece preferably includes a valve permitting a patient breathing through the mouthpiece to inhale through a valve opening and exhale through a bypass passage around the valve while at the same time coupling the acoustic coupling chamber into the patient'"'"'s airways.

Claims

1. An apparatus for assisting a patient in loosening and/or clearing fluids, phlegm and mucus collected in a patient'"'"'s sinuses, lungs, bronchial and/or tracheal passages comprising:

an elongated curved hollow housing having a substantially closed end portion and an open end portion, the open end portion forming at least part of an acoustic coupling chamber;

a generally funnel shaped tapered mouthpiece having a large end adapted to fit onto the open end portion of the housing, tapering to a small end portion sized to be inserted into a patient'"'"'s airways, the mouthpiece forming another part of the acoustic coupling chamber, wherein the mouthpiece includes at least two baffle shelves formed therein transverse to a central axis through the mouthpiece, at least one baffle shelf having a central notch therein; and

an acoustic signal generator housed within said hollow housing having an acoustic transducer directing acoustic vibrations into and through the coupling chamber into at least one of a patient'"'"'s airways when the mouthpiece is coupled into the at least one of the patient'"'"'s airways, and wherein the baffle shelf deters fluid, phlegm, and mucus expelled from the patient'"'"'s airways from collecting on the acoustic transducer.

2. The apparatus according to claim 1 further comprising a flexible disposable diaphragm in the coupling chamber sandwiched between the mouthpiece and hollow housing, the diaphragm having a resilient plastic annular rim.

3. The apparatus according to claim 2 wherein the mouthpiece has an internal annular ridge around and spaced from the open end and the disposable diaphragm rim has a complementary shaped groove receiving the ridge.

4. The apparatus according to claim 3 wherein the rim of the diaphragm engages an annular flange around the open end of the housing when the mouthpiece and housing are joined, the rim forming a first acoustic seal between the coupling chamber and the external environment.

5. The apparatus according to claim 4 wherein the open end portion of the housing has a peripheral annular flange adjacent the open end and wherein a portion of the mouthpiece engages the annular flange to form a second acoustic seal between the coupling chamber and the external environment.

6. The apparatus according to claim 1 wherein the housing further comprises a web portion that extends between the closed end portion and the open end portion, the web portion supporting a control circuit board and microprocessor therein for selectively controlling the frequency and repetition rate of the acoustic vibrations produced by the transducer.

7. The apparatus according to claim 6 wherein the web portion of the housing has a plurality of apertures aligned with a contact pad on the circuit board for receiving pin contacts therethrough connecting the microprocessor to a programmable computer.

25. The apparatus according to claim 1 wherein the baffle shelves are axially spaced apart.

26. The apparatus according to claim 1 wherein an upper baffle section and a lower baffle section of the mouthpiece snap fit together and are inserted into and retained by the ring shaped base ring such that the joined sections may be rotated within the ring shaped base ring.

27. The apparatus according to claim 25 wherein the baffle shelves are axially spaced from each other.

28. The apparatus according to claim 25 wherein the mouthpiece has a soft and flexible tip fastened to the upper and lower baffle sections.

29. The apparatus according to claim 25 wherein the lower baffle shelf has the central notch therein.

8. An apparatus for assisting a patient in loosening and/or clearing fluids, phlegm and mucus collected in a patient'"'"'s sinuses, lungs, bronchial and/or tracheal passages comprising:

an elongated curved hollow housing having a substantially closed end portion and an open end portion, the open end portion forming at least part of an acoustic coupling chamber;

a generally tapered mouthpiece having a large open end adapted to fit on and fasten to the open end portion of the housing, wherein the mouthpiece tapers to a smaller end portion sized to be inserted into a patient'"'"'s airway, the mouthpiece forming another part of the acoustic coupling chamber;

a programmable acoustic signal generator housed within a web portion of the housing, wherein the web portion of the housing extends between the closed end portion and the open end portion, the hollow housing having an acoustic transducer in the chamber directing acoustic vibrations into and through the coupling chamber into the patient'"'"'s airways when the mouthpiece is held in the patient'"'"'s mouth, wherein the mouthpiece includes at least two baffle shelves therein positioned to hinder fluid, phlegm, and mucus expelled from the patient'"'"'s airways from collection on the acoustic transducer, one of the baffle shelves having a central notch therein; and

wherein the acoustic signal generator includes a microprocessor on a printed circuit board in the web portion and wherein the web portion has a plurality of apertures therethrough aligned with contact pads on the internal printed circuit board for connecting a programmable computer to the microprocessor in the signal generator.

9. The apparatus according to claim 8 further comprising a slide switch movably extending through a portion of the curved housing for controlling one or more acoustic parameters associated with the acoustic vibrations.

10. The apparatus according to claim 8 wherein the mouthpiece includes a valve operable to permit a patient breathing though the mouthpiece to inhale through a valve opening and exhale through a restricting bypass passage around the valve opening while coupling the acoustic coupling chamber into the patient'"'"'s mouth.

11. The apparatus according to claim 10 wherein the valve comprises:

an elongated housing having one or more passages extending from an open end of the housing to an exit aperture and a valve opening spaced from the exit aperture; and

a flexible valve disc disposed in the valve opening operable to permit passage of a gas though the valve opening in a first direction and block passage of the gas through the valve opening in a second direction.

12. The apparatus according to claim 10 wherein the valve is removably fastened to the mouthpiece.

13. The apparatus according to claim 9 further comprising a flexible disposable diaphragm in the coupling chamber sandwiched between the mouthpiece and hollow housing, the diaphragm having a resilient plastic annular rim.

14. The apparatus according to claim 13 wherein the mouthpiece has an internal annular ridge around and spaced from the open end and the disposable diaphragm rim has a complementary shaped groove receiving the ridge.

15. The apparatus according to claim 14 wherein the rim of the diaphragm engages an annular flange around the open end of the housing when the mouthpiece and housing are joined together, the rim forming a first acoustic seal between the coupling chamber and the external environment.

16. The apparatus according to claim 15 wherein the open end portion of the housing has a peripheral annular lip adjacent the open end and wherein a portion of the mouthpiece engages the annular lip to form a second acoustic seal between the coupling chamber and the external environment.

17. The apparatus according to claim 8 wherein the web portion has a plurality of resilient control switch pads coupled to the signal generator for adjusting control parameters for the acoustic vibrations produced by the acoustic transducer in the coupling chamber.

18. An apparatus for assisting a patient in loosening phlegm, fluids and mucus collected in a patient'"'"'s sinuses, lungs, bronchial and/or tracheal passages comprising:

an elongated curved hollow housing having a substantially closed end portion and an open end portion, the open end portion forming at least part of an acoustic coupling chamber;

a generally funnel shaped tapered mouthpiece having a large end adapted to fit onto the open end portion of the housing, tapering to a small end portion sized to be inserted into a patient'"'"'s airways, the mouthpiece forming another part of the acoustic coupling chamber, the mouthpiece having at least two baffle shelves formed therein extending transverse to an axis through the mouthpiece, one of the baffle shelves having a central notch therein; and

an acoustic signal generator housed within said hollow housing having an acoustic transducer directing acoustic vibrations into and through the coupling chamber into at least one of a patient'"'"'s airways when the mouthpiece is coupled into the at least one of the patient'"'"'s airways, wherein the acoustic signal generator includes a microprocessor connected to a receiver in the housing for receiving a signal from an external source, and wherein the baffle shelf is positioned in the mouthpiece so as to hinder fluid, phlegm, and mucus expelled from the patient'"'"'s airways from collecting on the acoustic transducer.

19. The apparatus according to claim 18 wherein the receiver is a wireless receiver adapted to receive a signal for adjusting an acoustic waveform generated by the acoustic generator.

20. The apparatus according to claim 18 wherein the mouthpiece includes a valve operable to permit a patient breathing through the mouthpiece to inhale through a valve opening and exhale through a bypass passage around the valve while coupling the acoustic coupling chamber into the patient'"'"'s mouth.

21. The apparatus according to claim 18 wherein the external source is a transducer.

22. The apparatus according to claim 21 wherein the transducer is an oxy-meter.

23. The apparatus according to claim 19 wherein the microprocessor and receiver are housed within a web portion of the housing, wherein the web portion spans between the closed and open end portions.

24. The apparatus according to claim 23 wherein the mouthpiece includes a valve operable to permit a patient to inhale through a valve opening and exhale through a bypass passage around the valve.