Fluid delivery system with pump cassette

• US 7,618,397 B2
• Filed: 04/12/2006
• Issued: 11/17/2009
• Est. Priority Date: 04/12/2006
• Status: Active Grant

• Current Assignee: Bayer Healthcare LLC (Bayer AG)
• Original Assignee: Medrad Incorporated (Bayer AG)
• Inventors: Hicks, Jeffrey H.
• Primary Examiner(s): Sirmons; Kevin C
• Assistant Examiner(s): Mehta; Bhisma
• Application Number:
  US11/403,119
• Publication Number:
  US 20070244435A1
• Time in Patent Office: 1,315 Days
• Field of Search: 604/30, 604/32, 604/35, 604/500, 604/506, 604/65, 604/67, 604/113, 604/114, 604/122, 604/123, 604/131, 604/149, 604/151, 604/153, 604/246, 604/248, 128/DIG.12, 417/360, 417/205, 417/206
• US Class Current: 604/151
• CPC Class Codes: A61M 2205/12 with interchangeable cassettes forming partially or totally the fluid circuit
• CPC Class Codes: A61M 2205/6018 providing set-up signals for the apparatus configuration
• CPC Class Codes: A61M 2206/22 eliminating pulsatile flows, e.g. by the provision of a dampening chamber
• CPC Class Codes: A61M 5/007 for contrast media
• CPC Class Codes: A61M 5/14236 Screw, impeller or centrifugal type pumps
• CPC Class Codes: A61M 5/16804 Flow controllers
• CPC Class Codes: A61M 5/44 having means for cooling or heating the devices or media

Abstract

The fluid delivery system includes a control console adapted to control delivery of fluid to a patient and a pump cassette disposed in a pump cassette socket in the control console and operatively controlled by the control console. The pump cassette includes a pump housing formed by opposing housing members that cooperatively define a pump chamber. A pair of meshed gears is disposed in the pump chamber and separate the pump chamber into a fluid inlet area and a fluid outlet area accessible through respective inlet and outlet ports in the pump housing. The gears are adapted to pressurize fluid for delivery to the patient. Other features of the system include a fluid heater upstream of the pump cassette, air detectors associated with the inlet and outlet ports of the pump cassette, and a sensor to read an encoding device associated with the pump cassette.

Claims

1. A pump cassette for delivering fluid to patient, comprising:

a pump housing comprising a first housing member and a second housing member cooperatively defining an enclosed pump chamber with an interior wall;

at least a pair of meshed gears disposed in the pump chamber and separating the pump chamber into a fluid inlet area and a fluid outlet area accessible through respective inlet and outlet ports in the pump housing, and

a gear core disposed on a center of each of the gears and formed symmetrically on a top and a bottom of each gear;

a drive element interface formed on each of the gear cores;

wherein the first and second housing members are formed substantially identically such that a top side and the bottom side of the pump housing are substantially identical,

wherein the first housing member includes top oriented openings and the second housing member includes bottom oriented openings such that each drive element interface is disposed within a corresponding top or bottom oriented opening permitting the gears to be driven from either the top or bottom of the housing whereby fluid is pressurized for delivery to the patient.

2. The pump cassette as claimed in claim 1 wherein each of the gears is in contact with the interior wall over at least a portion of its periphery.

3. The pump cassette as claimed in claim 1 wherein the meshed gears comprise spur gears.

4. The pump cassette as claimed in claim 1 wherein the meshed gears are composite structures each comprising the gear core made of a substantially rigid material and a resiliently deformable radial casing disposed about the gear core.

5. The pump cassette as claimed in claim 1 wherein the inlet port and outlet port are luer connectors.

6. The pump cassette as claimed in claim 1 further comprising an encoding device associated with the pump housing and operable to provide pump cassette information to a sensor.

7. The pump cassette as claimed in claim 6 wherein the encoding device comprises an optically readable device.

8. The pump cassette as claimed in claim 6 wherein the pump cassette information is selected from the group consisting of pump cassette sizing information, pump cassette flow rate information, and pump cassette manufacturing information.

9. The pump cassette as claimed in claim 1 wherein at least an outer periphery of each gear is resiliently deformable.

10. The pump cassette as claimed in claim 1 wherein the spacing between gear teeth on each gear is sized to conduct a predetermined amount of fluid about the periphery of the gear along the interior wall.

11. A fluid delivery system, comprising:

a control console; and

a pump cassette connected to and operated by the control console for delivering fluid to a patient, the pump cassette comprising;

a pump housing comprising a first housing member and a second housing member cooperatively defining an enclosed pump chamber with an interior wall; and

at least a pair of meshed gears disposed in the pump chamber and separating the pump chamber into a fluid inlet area and a fluid outlet area accessible through respective inlet and outlet ports in the pump housing, and adapted to pressurize fluid for delivery to the patient,

a gear core disposed on a center of each meshed gear;

a drive element interface formed on each of the gear cores;

wherein the first and second housing members are formed substantially identically such that a top side and a bottom side of the pump housing are symmetric,

wherein the first housing member includes top oriented openings and the second housing member includes bottom oriented openings such that each drive element interface is disposed within the a corresponding top or bottom oriented opening permitting the gears to be driven from either the top or bottom of the housing whereby fluid is pressurized for delivery to the patient.

12. The fluid delivery system as claimed in claim 11 wherein the pump cassette is disposed in a pump cassette socket in the control console.

13. The fluid delivery system as claimed in claim 11 wherein the control console further comprises a fluid heater upstream of the pump cassette to provide heated fluid to the pump chamber.

14. The fluid delivery system as claimed in claim 11 wherein the control console further comprises an air detector associated with the inlet port and/or outlet port of the pump housing.

15. The fluid delivery system as claimed in claim 11 wherein the control console comprises a sensor adapted to detect an encoding device associated with the pump housing and operable to provide pump cassette information to the sensor.

16. The fluid delivery system as claimed in claim 15 wherein the encoding device comprises an optically readable device.

17. The fluid delivery system as claimed in claim 15 wherein the pump cassette information is selected from the group consisting of pump cassette sizing information, pump cassette flow rate information, and pump cassette manufacturing information.

18. The fluid delivery system as claimed in claim 11 wherein each of the gears is in contact with the interior wall over at least a portion of its periphery.

19. The fluid delivery system as claimed in claim 11 wherein the inlet port and outlet port are luer connectors.

20. The fluid delivery system as claimed in claim 11 wherein the meshed gears are composite structures each comprising the gear core made of a substantially rigid material and a resiliently deformable radial casing disposed about the gear core.

21. The fluid delivery system as claimed in claim 11 wherein at least an outer periphery of each gear is resiliently deformable.

22. The fluid delivery system as claimed in claim 11 wherein the spacing between gear teeth on each gear is sized to conduct a predetermined amount of fluid about the periphery of the gear along the interior wall of the pump chamber.

23. A method of preparing a fluid delivery system to provide fluid to a patient, comprising:

providing a control console adapted to control delivery of fluid to the patient;

operatively associating a pump cassette with the control console, the pump cassette comprising;

a pump housing defining an enclosed pump chamber; and

at least a pair of meshed gears disposed in the pump chamber and separating the pump chamber into a fluid inlet area and a fluid outlet area accessible through respective inlet and outlet ports in the pump housing, wherein the control console is adapted to control operation of the pump cassette for delivering fluid to the patient; and

a gear core disposed on a center of each meshed gear;

a drive element interface formed on each of the gear cores;

wherein the pump housing includes first and second housing members formed substantially identically such that opposing sides of the pump housing are substantially identical,

wherein the first housing member includes top oriented openings and the second housing member includes bottom oriented openings such that each drive element interface is disposed within a corresponding top or bottom oriented opening permitting the gears to be driven from either the top or bottom of the housing whereby fluid is pressurized for delivery to the patient; and

placing the pump chamber in fluid communication with a source of fluid to be delivered to the patient.

24. The method as claimed in claim 23 further comprising heating the fluid upstream of the pump cassette.

25. The method as claimed in claim 23 further comprising monitoring the inlet port and/or outlet port for the presence of air bubbles.

26. The method as claimed in claim 23 further comprising sensing an encoding device on the pump housing with a sensor on the control console, the encoding device adapted to provide pump cassette information to the sensor.

27. The method as claimed in claim 26 wherein the encoding device is optically sensed.

28. The method as claimed in claim 26 wherein the control console controls operation of the pump cassette based on the pump cassette information sensed from the encoding device.

29. The method as claimed in claim 23 further comprising connecting the control console to a user interface device adapted to input one or more fluid delivery parameters to the control console.

30. The method as claimed in claim 29 wherein the user interface device is further adapted to control operation of the pump cassette upon actuation.