Two-zone fuzzy logic liquid level control

• US 7,621,141 B2
• Filed: 09/21/2005
• Issued: 11/24/2009
• Est. Priority Date: 09/22/2004
• Status: Expired due to Fees

• Current Assignee: Johnson Controls Tyco IP Holdings LLP (Johnson Controls International plc)
• Original Assignee: York International Corporation (Johnson Controls International plc)
• Inventors: McQuade, William Fred, McCormick, Daniel Keir
• Primary Examiner(s): Norman; Marc E
• Application Number:
  US11/232,265
• Publication Number:
  US 20060059926A1
• Time in Patent Office: 1,525 Days
• Field of Search: 621/29, 622/04, 622/18, 622/19, 622/20, 622/21, 622/22
• US Class Current: 62/218
• CPC Class Codes: B60H 1/3205 Control means therefor
• CPC Class Codes: B60H 2001/3251 of the refrigerant at a condensing unit
• CPC Class Codes: F25B 2600/05 Refrigerant levels
• CPC Class Codes: F25B 2600/2513 Expansion valves
• CPC Class Codes: F25B 2700/04 Refrigerant level
• CPC Class Codes: F25B 49/02 for compression type machines, plants or systems
• CPC Class Codes: G01K 13/00 Thermometers specially adapted for specific purposes

Abstract

A level control algorithm for an HVAC refrigeration system is provided. The control algorithm utilizes a fuzzy logic methodology to automatically adjust a flow of refrigerant in the system to maintain a desired liquid level in the condenser. The fuzzy logic methodology incorporates a plurality of fuzzy logic control algorithms each having different membership functions and other control parameters that can provide different degrees of level control in the condenser. A particular fuzzy logic control algorithm is selected based on the amount a measured liquid level in the condenser deviates from the desired liquid level in the condenser.

Claims

1. A liquid level control system for a refrigeration system comprising a compressor, a condenser, an evaporator, and an adjustable valve positioned between the condenser and the evaporator, the control system comprising:

a sensor, the sensor being configured and disposed to detect a level of liquid refrigerant in a condenser and to provide a liquid level signal corresponding to the detected level of liquid refrigerant in the condenser;

a plurality of fuzzy logic control algorithms, each fuzzy logic control algorithm of the plurality of fuzzy logic control algorithms being configured to calculate an adjustment to a position of an adjustable valve, the position of the adjustable valve being used to control the level of liquid refrigerant in the condenser;

a microprocessor, the microprocessor being configured to sample the liquid level signal at a predetermined interval during operation of a refrigeration system and to select a fuzzy logic control algorithm from the plurality of fuzzy logic control algorithms at each interval based on a deviation of the sampled liquid level signal from a predetermined setpoint level; and

wherein the microprocessor generates a control signal to position the adjustable valve of a refrigeration system using the selected fuzzy logic control algorithm.

2. The liquid level control system of claim 1 wherein the microprocessor generates an error signal using the sampled liquid level signal and an error rate of change signal using the error signal and applies the error signal and the error rate of change signal to the selected fuzzy logic control algorithm.

3. The liquid level control system of claim 2 wherein the selected fuzzy logic control algorithm is configured to calculate a degree of membership for the error rate of change signal in each of a first plurality of membership functions and to calculate a degree of membership for the error signal in each of a second plurality of membership functions.

4. The liquid level control system of claim 1 wherein the selected fuzzy logic control algorithm is configured to calculate at least one contribution for opening the adjustable valve and at least one contribution for closing the adjustable valve and to calculate the adjustment to the position of the adjustable valve using the at least one contribution for opening the adjustable valve and the at least one contribution for closing the adjustable valve.

5. The liquid level control system of claim 4 wherein the selected fuzzy logic control algorithm is configured to calculate the at least one contribution for opening the adjustable valve and the at least one contribution for closing the adjustable valve using fuzzy minimum inferencing and fuzzy maximum inferencing.

6. The liquid level control system of claim 4 wherein the microprocessor generates the control signal to position the adjustable valve with the calculated adjustment to the position of the adjustable valve and a maximum pulse width.

7. The liquid level control system of claim 6 wherein the maximum pulse width is between about 0.5 seconds and about 12 seconds.

8. The liquid level control system of claim 1 further comprising:

a timer configured to count for a predetermined time period; and

wherein the microprocessor is configured to select a fuzzy logic control algorithm from the plurality of fuzzy logic control algorithms based on a deviation of the sampled liquid level signal from a predetermined setpoint level and an output of the timer.

9. The liquid level control system of claim 8 wherein the predetermined time period is between about 30 seconds and about 180 seconds.

10. The liquid level control system of claim 1 wherein the predetermined interval is between about 2 seconds and about 30 seconds.

11. The liquid level control system of claim 1 wherein the predetermined setpoint level is between about 30% of the condenser being filled with liquid and about 70% of the condenser being filled with liquid.