Absorbent article

• US 7,625,363 B2
• Filed: 05/07/2004
• Issued: 12/01/2009
• Est. Priority Date: 05/27/2003
• Status: Expired due to Fees

• Current Assignee: Unicharm Corporation
• Original Assignee: Unicharm Corporation
• Inventors: Tamagawa, Noritatsu, Yoshimasa, Wataru, Nishitani, Kazuya
• Primary Examiner(s): Zalukaeva; Tatyana
• Assistant Examiner(s): ANDERSON, CATHARINE L
• Application Number:
  US10/841,325
• Publication Number:
  US 20040243084A1
• Time in Patent Office: 2,034 Days
• Field of Search: 604/385.101, 604/385.01
• US Class Current: 604/385.101
• CPC Class Codes: A61F 13/15203 Properties of the article, e.g. stiffness or absorbency chemical aspects A61L15/00
• CPC Class Codes: A61F 13/4704 having preferential bending zones, e.g. fold lines or grooves
• CPC Class Codes: A61F 13/4756 the means consisting of grooves, e.g. channels, depressions or embossments, resulting in a heterogeneous surface level

Abstract

Disclosed is an absorbent article having a center absorbent element on a backsheet. The center absorbent element has a center absorbent sheet covered with a center topsheet. The center absorbent sheet is formed with a plurality of projections, wherein longitudinal guide grooves are defined between transversely adjacent projections, transverse guide grooves are defined between longitudinally adjacent projections for communication between the longitudinal guide grooves. The longitudinal guide grooves are dimensioned to extend over at least two projections aligned in the longitudinal direction.

Claims

1. An absorbent article comprising:

a backsheet;

a liquid-absorbing retention layer disposed on a skin-side surface of the backsheet;

a longitudinally-extending center absorbent element disposed on a skin-side surface of the liquid-absorbing retention layer, the center absorbent element including;

a liquid-permeable center topsheet, and

a center absorbent sheet for liquid absorption, having a skin-side surface and side edges both covered with the center topsheet, being three-dimensionally shaped in a thickness direction, and being provided with a plurality of projections, each of which is raised toward a skin-side surface of the center absorbent element to define a hollow opening on a garment-side surface of the center absorbent element and dimensioned to be longer in a longitudinal direction of the absorbent article than in a transverse direction of the absorbent article;

longitudinally-extending side absorbent elements disposed on the skin-side surface of the liquid-absorbing retention layer and adjacent transversely opposite sides of the center absorbent element without overlapping the center absorbent element, each side absorbent element including;

a liquid-permeable side topsheet, and

a side absorbent sheet for liquid absorption, having a skin-side surface and side edges both covered with the side topsheet, wherein

the center topsheet has either a higher liquid permeation rate or a higher hydrophilicity than the side topsheet,

a plurality of compressed portions is formed on the center absorbent element adjacent to the side absorbent sheet, the compressed portions extending linearly in the longitudinal direction and at a constant pitch, and

one of the side edges of the side absorbent sheet covered with the side topsheet is either opposingly spaced apart or in contact with one of the side edges covered with the center topsheet at transversely opposite sides of the center absorbent sheet, and the one side edge covered by the side topsheet and the one side edge covered by the center topsheet together define a groove formed in the skin-side surface of the absorbent article.

2. An absorbent article according to claim 1, wherein the center absorbent element has a plurality of compressed and recessed portions where the center absorbent sheet and center topsheet are fusion-bonded together, and the compressed and recessed portions are arranged at regular intervals along the transversely opposite sides of the center absorbent element.

3. An absorbent article according to claim 1, wherein the center topsheet and the side topsheet each comprise a resin film or a nonwoven fabric having pluralities of liquid passage holes, wherein the ratio of total opening area to whole sheet area for the center topsheet is greater than the ratio of total opening area to whole sheet area for the side topsheet sheet, such that the liquid permeation rate of the center topsheet is greater than the liquid permeation rate of the side topsheet.

4. An absorbent article according to claim 1, wherein a hydrophilicity imparting agent is applied to the center topsheet, such that hydrophilicity of the center topsheet is greater than the hydrophilicity of the side topsheet.

5. An absorbent article according to claim 1, wherein the center topsheet comprises a nonwoven fabric formed with liquid passage holes and the side topsheet comprises a nonwoven fabric formed without liquid passage holes, such that the liquid permeation rate of the center topsheet is greater than the liquid permeation rate of the side topsheet.

6. An absorbent article according to claim 1, wherein a water-repellant material is applied to the side topsheet, such that hydrophilicity of the center topsheet is greater than the hydrophilicity of the side topsheet.

7. An absorbent article according to claim 1, wherein the center topsheet comprises a spunlaced or through-air bonded nonwoven fabric and the side topsheet comprises a meltblown nonwoven fabric, such that hydrophilicity of the center topsheet is greater than the hydrophilicity of the side topsheet.

8. An absorbent article according to claim 1, wherein:

longitudinal guide grooves are defined between transversely adjacent projections of the center absorbent sheet,

transverse guide grooves are defined between longitudinally adjacent projections of the center absorbent sheet for communication between the longitudinal guide grooves, and

the longitudinal guide grooves are dimensioned to extend over at least two projections aligned in the longitudinal direction.

9. An absorbent article according to claim 8, wherein on a transversely extending straight line passing one transverse guide groove, the projections and transverse guide grooves alternate with each other with the longitudinal guide grooves therebetween.

10. An absorbent article according to claim 8, wherein a B2/A2 ratio is larger than a B1/A1 ratio, where A1 represents a sectional area of the hollow of each projection and B1 represents a sectional area of a hollow of each transverse guide groove with the center absorbent sheet being cut along a longitudinally extending section line which passes a top of one projection, while A2 represents a sectional area of the hollow of each projection and B2 represents a sectional area of a hollow of each longitudinal guide groove with the center absorbent sheet being cut along a transversely extending section line which crosses transversely adjacent projections.

11. An absorbent article according to claim 8, wherein a B1/A1 ratio is smaller at transversely opposite side portions of the center absorbent sheet than at a position coinciding with a longitudinally extending centerline of the article, where A1 represents a sectional area of the hollow of each projection and B1 represents a sectional area of a hollow of each transverse guide groove with the center absorbent sheet being cut along a longitudinally extending section line which passes a top of one projection.

12. An absorbent article according to claim 8, wherein a B2/A2 ratio is smaller at transversely opposite side portions of the center absorbent sheet than at a position coinciding with a longitudinally extending centerline of the article, where A2 represents a sectional area of the hollow of each projection and B2 represents a sectional area of a hollow of each longitudinal guide groove with the center absorbent sheet being cut along a transversely extending section line which crosses transversely adjacent projections.

13. An absorbent article according to claim 1, wherein the projections have such different longitudinal dimensions as to be longer at transversely opposite side portions of the center absorbent sheet than at a position coinciding with a longitudinally extending centerline of the article.

14. An absorbent article according to claim 8, wherein the liquid-absorbing retention layer is disposed on a garment-side surface of the center absorbent sheet and kept in contact with individual bottoms of the longitudinal and the transverse guide grooves of the center absorbent sheet.

15. An absorbent article according to claim 8, wherein in the center absorbent sheet, walls of the projections extending alongside the longitudinal guide grooves have a lower density than tops of the projections and the bottoms of the longitudinal and the transverse guide grooves,

longitudinal guide grooves are defined between transversely adjacent projections of the center absorbent sheet,

transverse guide grooves are defined between longitudinally adjacent projections of the center absorbent sheet for communication between the longitudinal guide grooves, and

the longitudinal guide grooves are dimensioned to extend over at least two projections aligned in the longitudinal direction.

16. An absorbent article according to claim 1, which is allowed to bend more easily at boundaries between the center absorbent element and the side absorbent elements than at the center absorbent element and at the side absorbent elements.

17. An absorbent article according to claim 1, wherein when an equal amount of liquid is applied to the skin-side surface of the center absorbent element and the skin-side surface of the side absorbent element, the center absorbent element has a higher liquid absorption rate than the side absorbent element.

18. An absorbent article according to claim 1, wherein intermediate portions to the compressed portions are recessed, the intermediate portions and the compressed portions forming a compressed groove extending linearly in the longitudinal direction.