Surgical manipulator

• US 7,625,383 B2
• Filed: 01/13/2004
• Issued: 12/01/2009
• Est. Priority Date: 01/16/2001
• Status: Active Grant

• Current Assignee: Microdexterity Systems Incorporated (Stryker Corporation)
• Original Assignee: Microdexterity Systems Incorporated (Stryker Corporation)
• Inventors: Stuart, J. Michael, Bronisz, Larry, Charles, Steve T
• Primary Examiner(s): Philogene; Pedro
• Application Number:
  US10/755,932
• Publication Number:
  US 20040162564A1
• Time in Patent Office: 2,149 Days
• Field of Search: 606/130, 606/1, 600/229, 600/102, 600/407, 600/417, 604/116, 378/20, 378/163, 700/245, 901/2, 901/30, 901/14, 901/48, 901/41, 128/898, 977/725, 977/838
• US Class Current: 606/130
• CPC Class Codes: A61B 2017/3407 including a base for support on the body
• CPC Class Codes: A61B 2017/3409 including needle or instrument drives
• CPC Class Codes: A61B 2090/064 for measuring force, pressure or mechanical tension
• CPC Class Codes: A61B 2090/506 using a parallelogram linkage, e.g. panthograph
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 34/37 Master-slave robots A61B34/35 takes precedence
• CPC Class Codes: A61B 34/70 Manipulators specially adapted for use in surgery
• CPC Class Codes: A61B 34/77 Manipulators with motion or force scaling
• CPC Class Codes: A61B 90/11 with guides for needles or instruments, e.g. arcuate slides or ball joints
• CPC Class Codes: A61B 90/14 Fixators for body parts, e.g. skull clamps; Constructional details of fixators, e.g. pins
• CPC Class Codes: Y10S 977/725 Nanomotor/nanoactuator
• CPC Class Codes: Y10S 977/838 Magnetic property of nanomaterial

Abstract

The present invention provides a surgical manipulator which capable of manipulating a surgical or medical tool in up to six degrees of freedom. The manipulator has a relatively lightweight, compact design as a result of the use of high force to mass ratio actuators. The manipulator includes a mounting fixture which permits the manipulator to be fixed relative to a portion of a body of a patient.

Claims

1. A manipulator for use in performing medical procedures on a portion of a body of a patient, comprising:

a medical tool;

a positioning mechanism which carries the medical tool, the positioning mechanism being capable of moving the tool with at least one degree of freedom;

a movable haptic interface that is adapted to receive manually input position information from an operator and which communicates with a manipulator controller that directs movement of the positioning mechanism;

a remote position tracking system including an electromagnetic field generator for producing a multidimensional electromagnetic field in three mutually distinguishable dimensions, the position tracking system being capable of tracking the position of the medical tool and the body of the patient relative to a predetermined frame of reference in three dimensions as the tool is moved by the positioning mechanism, at least a portion of the remote position tracking system being arranged remotely from the positioning mechanism.

2. A manipulator according to claim 1 wherein the positioning mechanism comprises first and second arms which pivotably support the medical tool and which are movable independently of each other.

3. A manipulator according to claim 1 wherein the haptic interface is adapted to communicate position signals based on the position information to the manipulator controller and the manipulator controller is adapted to make predetermined adjustments to the position signals prior to directing movement of the positioning mechanism.

4. A manipulator for use in performing medical procedures on a portion of a body of a patient, comprising:

a medical tool;

a positioning mechanism which carries the medical tool, the positioning mechanism being capable of moving the tool with at least one degree of freedom;

a movable haptic interface that is adapted to receive manually input position information from an operator and which communicates with a manipulator controller that directs movement of the positioning mechanism;

a remote position tracking system including an electromagnetic field generator for producing a multidimensional electromagnetic field in three mutually distinguishable dimensions, the position tracking system being capable of tracking the position of the medical tool relative to a predetermined frame of reference in three dimensions as the tool is moved by the positioning mechanism, at least a portion of the remote position tracking system being arranged remotely from the positioning mechanism;

a first remote field sensor carried by the tool for detecting the multidimensional electromagnetic field; and

a second remote field sensor carried by the positioning mechanism or the body of the patient for detecting the multidimensional electromagnetic field.

5. A manipulator according to claim 4 wherein the haptic interface is adapted to communicate position signals based on the position information to the manipulator controller and the manipulator controller is adapted to make predetermined adjustments to the position signals prior to directing movement of the positioning mechanism.

6. A manipulator according to claim 4 wherein the positioning mechanism comprises first and second arms which pivotably support the medical tool and which are movable independently of each other.