Footwear with longitudinally split midsole for dynamic fit adjustment

• US 7,627,963 B2
• Filed: 11/19/2007
• Issued: 12/08/2009
• Est. Priority Date: 05/21/2004
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Kilgore, Bruce J.
• Primary Examiner(s): Mohandesi; Jila M
• Application Number:
  US11/942,474
• Publication Number:
  US 20080060225A1
• Time in Patent Office: 750 Days
• Field of Search: 36/97, 361/02, 361/03, 36/93, 36/43, 36/44, 36/25.R, 36/31
• US Class Current: 36/97
• CPC Class Codes: A43B 13/141 with a part of the sole being flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 3/26 adjustable as to length or size

Abstract

An article of footwear is constructed to dynamically provide width adjustment by cooperative expansion and contraction of a longitudinal split midsole with an expansion element integrated with an outsole that allows the midsole to expand from a narrow width to a wider width. The upper of the shoe has a corresponding section that can expand to a similar degree as the midsole and outsole to enable the volume of the upper to increase proportionally to the width of the sole.

Claims

1. An article of footwear having lateral and medial sides, said article comprising:

an upper including

an instep portion for covering at least a portion of a wearer'"'"'s foot, and

an insole portion adapted to underlay a wearer'"'"'s foot, said insole portion comprising a non-stretch portion surrounding an expansion portion disposed longitudinally along said insole portion;

a sole unit attached to said upper underneath said insole, said sole including (1) a cushioning midsole, (2) a ground engaging outsole, wherein said cushioning midsole is layered between said ground engaging outsole and said insole, and (3) an expansion element for lateral expansion, said expansion element disposed longitudinally along said sole unit so as to align with said expansion portion of said insole portion, and said midsole includes a longitudinal split to accommodate said expansion element;

wherein said expansion portion and said expansion element have a retracted static condition to provide a narrower width to said article of footwear, and have an expanded, adjustment condition to provide a wider width and an increased internal volume to said article of footwear to cooperatively provide dynamic width adjustment.

2. The article of footwear of claim 1, wherein said expansion element is a longitudinal expansion element integrally formed in said midsole that splits said sole unit between lateral and medial sides.

3. The article of footwear of claim 2, wherein said expansion portion comprises a stretch panel of material attached to said non-stretch portion.

4. The article of footwear of claim 3, wherein said insole portion comprises at least one non-stretch stay extending across said expansion portion to prevent said upper from expanding or otherwise losing its shape prior to or during lasting and sole laying.

5. The article of footwear of claim 1, wherein said expansion portion comprises a stretch panel of material attached to said non-stretch portion.

6. The article of footwear of claim 5, wherein said insole portion comprises at least one non-stretch stay extending across said expansion portion to prevent said upper from expanding or otherwise losing its shape prior to lasting and sole laying.

7. The article of footwear of claim 5, wherein said expansion element is a separately formed pleated element attached to said midsole such that said pleated element extends outward and downward through said longitudinal split.

8. The article of footwear of claim 5, wherein said expansion element is a longitudinal expansion element integrally formed in said midsole that splits said sole unit between lateral and medial sides.

9. The article of footwear of claim 1, wherein said expansion element is a separately formed pleated element attached to said midsole such that said pleated element extends outward and downward through said longitudinal split.

10. An article of footwear having lateral and medial sides, said article comprising:

an upper including

an instep portion for covering at least a portion of a wearer'"'"'s foot, and

an insole portion adapted to underlay a wearer'"'"'s foot, said insole portion comprising a non-stretch portion surrounding an expansion portion comprising a stretch panel of material attached to said non-stretch portion, said expansion portion disposed longitudinally along said insole portion, said insole portion also comprising at least one non-stretch stay extending across said expansion portion to prevent said upper from expending or otherwise losing its shape prior to lasting and sole laying;

a sole unit attached to said upper underneath said insole, said sole unit comprising

a cushioning midsole with a longitudinal split,

a ground engaging outsole with a longitudinal expansion section, said cushioning midsole being layered between said ground engaging outsole and said insole,

said longitudinal split in said midsole and said longitudinal expansion section in said outsole being aligned with said expansion portion of said insole portion of said upper and together providing a sole unit expansion element for lateral expansion;

wherein said expansion portion and said expansion element have a retracted static condition to provide a narrower width to said article of footwear, and have an expanded, adjustment condition to provide a wider width and an increased internal volume to said article of footwear to cooperatively provide dynamic width adjustment.

11. The article of footwear of claim 10, wherein said expansion element comprises a separately formed pleated element attached to said midsole such that said pleated element extends outward and downward through said longitudinal split.

12. The article of footwear of claim 10, wherein said expansion element is a longitudinal expansion element integrally formed in said midsole that splits said sole unit between lateral and medial sides.