Formed in place corpectomy device

• US 7,628,800 B2
• Filed: 06/03/2005
• Issued: 12/08/2009
• Est. Priority Date: 06/03/2005
• Status: Expired due to Fees

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Inventors: Shaolian, Samuel M., Sherman, Michael C.
• Primary Examiner(s): Barrett; Thomas C
• Assistant Examiner(s): Araj; Michael J
• Application Number:
  US11/145,238
• Publication Number:
  US 20060293750A1
• Time in Patent Office: 1,649 Days
• Field of Search: 606/61, 606/72, 606 92- 93, 606/246, 606/279, 606/86.R, 623/17.12
• US Class Current: 606/279
• CPC Class Codes: A61F 2/44 for the spine, e.g. vertebrae, spinal discs
• CPC Class Codes: A61F 2/441 made of inflatable pockets or chambers filled with fluid, e.g. with hydrogel
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/30583 filled with hardenable fluid, e.g. curable in-situ
• CPC Class Codes: A61F 2002/4627 with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2210/0085 hardenable in situ, e.g. epoxy resins

Abstract

An inflatable corpectomy device includes a balloon, which defines a cavity for receiving a hardenable media. The device can be inserted in an un-inflated form into a space formerly occupied by a diseased or damaged vertebrae bone. When inflated with a hardenable material, the device expands and fills the space. Various bone anchors or plates can be used in combination with the inflatable device to bridge the space and stabilize the spine while the device hardens.

Claims

1. A method of implanting a corpectomy device comprising:

providing a balloon having an inflated configuration sized to fill a space between a first vertebra and a non-adjacent second vertebra and a deflated configuration sized for minimally invasive insertion into the space between the first and second vertebrae;

providing a hardenable media for introduction into the balloon;

performing a minimally-invasive corpectomy procedure on a third vertebra positioned between the first and second vertebrae to create the space between the first and second vertebrae;

introducing the balloon in the deflated configuration into the space between the first and second vertebrae via a minimally invasive approach;

inserting the hardenable media into the balloon to inflate the balloon to the inflated configuration via a minimally invasive approach;

hardening the hardenable media within the balloon to form a rigid support structure between the first and second vertebrae to stabilize the first and second vertebrae; and

inserting a bone graft into the space;

wherein introducing the balloon into the space comprises inserting the balloon into the bone graft.

2. The method of claim 1, further comprising:

attaching an elongated support structure to the first vertebra and the second vertebra such that the support structure extends between the first and second vertebrae.

3. The method of claim 1, wherein the hardenable media has a modulus of elasticity between about 10-200 GPa after hardening.

4. The method of claim 1, wherein the balloon has a height between about 20-40 millimeters in the inflated configuration.

5. The method of claim 1, wherein the balloon has a length between about 20-40 millimeters in the inflated configuration.

6. The method of claim 1, wherein the balloon comprises a self-sealing valve for receiving the hardenable media and wherein inserting the hardenable media into the balloon comprises inserting the hardenable media through the self-sealing valve.

7. The method of claim 1, wherein the balloon comprises a reinforcement element.

8. The method of claim 7, wherein the reinforcement element comprises a resistive heating element.

9. The method of claim 1, wherein the balloon comprises a heating element.

10. The method of claim 9, wherein hardening the hardenable media comprises heating the hardenable media with the heating element.

11. The method of claim 1, wherein hardening the hardenable media comprises heating the hardenable media to a temperature of at least about 50°

C. while maintaining an outer surface of the balloon at a temperature less than about 45°

C.