Multi-pair cable with channeled jackets

• US 7,629,536 B2
• Filed: 08/10/2007
• Issued: 12/08/2009
• Est. Priority Date: 03/09/2006
• Status: Active Grant

• Current Assignee: Bison Patent Licensing, LLC
• Original Assignee: ADC Telecommunications Incorporated (TE Connectivity Limited)
• Inventors: Patel, Kamlesh, Stutzman, Spring, Johnston, Frederick W., Wiekhorst, Dave
• Primary Examiner(s): Nguyen; Chau N
• Application Number:
  US11/891,664
• Publication Number:
  US 20080115959A1
• Time in Patent Office: 851 Days
• Field of Search: 174/113.R, 174/120.R
• US Class Current: 174/113.00R
• CPC Class Codes: H01B 11/04 with pairs or quads mutually positioned to reduce cross-talk
• CPC Class Codes: H01B 7/184 Sheaths comprising grooves, ribs or other projections
• CPC Class Codes: H01B 7/185 Sheaths comprising internal cavities or channels

Abstract

A multi-pair cable having a double jacket, including an inner jacket and an outer jacket. The inner and outer jackets each including channels formed on an inner surface. The channeled double jacket of the cable reducing the occurrence of alien crosstalk between adjacent cables by reducing the overall dielectric constant of the cable and increasing the center-to-center distance between adjacent cables. The channeled double jacket of the cable still accommodating existing standard cable connectors.

Claims

1. A multi-pair cable, comprising:

a) a cable core including a plurality of twisted pairs, each of the twisted pairs including a first conductor surrounded by an insulating layer and a second conductor surrounded by an insulating layer, the cable core defining a central axis;

b) an inner jacket surrounding the cable core, the inner jacket being made of an insulating plastic material, the inner jacket having an interior surface and an exterior surface, the inner jacket including channels formed in the interior surface of the inner jacket; and

c) an outer jacket surrounding the inner jacket, the outer jacket having an interior surface and an exterior surface, the interior surface of the outer jacket contacting the exterior surface of the inner jacket, the outer jacket including channels formed in the interior surface of the outer jacket;

d) wherein each of the inner and outer jackets is concentrically located in relation to one another.

2. The cable of claim 1, wherein each of the channels of the outer jacket has the same cross-sectional area.

3. The cable of claim 1, wherein the channels of the inner jacket and the channels of the outer jacket have a generally square cross-sectional shape.

4. The cable of claim 1, wherein the channels of the inner jacket and the channels of the outer jacket have a triangular cross-sectional shape.

5. The cable of claim 1, wherein the channels of the outer jackets are equally spaced about the interior surface of the outer jacket.

6. The cable of claim 1, wherein the outer jacket has an outer diameter of between about 0.295 and 0.310 inches.

7. The cable of claim 6, wherein the inner jacket has an outer diameter of between about 0.236 and 0.250 inches.

8. The cable of claim 1, wherein each of the inner jacket and the outer jacket has a thickness of between about 0.030 and 0.036 inches.

9. The cable of claim 1, wherein the outer jacket includes between 18 and 26 channels formed in the interior surface of the outer jacket.

10. The cable of claim 1, wherein the cable core further includes a separator that separates at least some of the twisted pairs from others of the twisted pairs.

11. The cable of claim 10, wherein the separator includes a flexible tape strip.

12. A multi-pair cable, comprising:

a) a cable core including a plurality of twisted pairs, each of the twisted pairs including a first conductor surrounded by an insulating layer and a second conductor surrounded by an insulating layer, the cable core defining a central axis;

b) an inner jacket surrounding the cable core, the inner jacket being made of an insulating plastic material, the inner jacket having an interior surface and an exterior surface, the inner jacket including channels formed in the interior surface of the inner jacket;

c) an outer jacket surrounding the inner jacket, the outer jacket having an interior surface and an exterior surface, the interior surface of the outer jacket contacting the exterior surface of the inner jacket, the outer jacket including channels formed in the interior surface of the outer jacket;

d) wherein each of the inner and outer jackets is concentrically located in relation to the central axis of the cable core.

13. The cable of claim 12, wherein each of the channels of the outer jacket has the same cross-sectional area.

14. The cable of claim 12, wherein the channels of the inner jacket and the channels of the outer jacket have a generally square cross-sectional shape.

15. The cable of claim 12, wherein the channels of the inner jacket and the channels of the outer jacket have a triangular cross-sectional shape.

16. The cable of claim 12, wherein the channels of the outer jackets are equally spaced about the interior surface of the outer jacket.

17. The cable of claim 12, wherein the outer jacket has an outer diameter of between about 0.295 and 0.310 inches.

18. The cable of claim 17, wherein the inner jacket has an outer diameter of between about 0.236 and 0.250 inches.

19. The cable of claim 12, wherein each of the inner jacket and the outer jacket has a thickness of between about 0.030 and 0.036 inches.

20. The cable of claim 12, wherein the outer jacket includes between 18 and 26 channels formed in the interior surface of the outer jacket.

21. The cable of claim 12, wherein the cable core further includes a separator that separates at least some of the twisted pairs from others of the twisted pairs.

22. The cable of claim 21, wherein the separator includes a flexible tape strip.

23. A multi-pair cable, comprising:

a) a cable core including a plurality of twisted pairs, each of the twisted pairs including a first conductor surrounded by an insulating layer and a second conductor surrounded by an insulating layer, the cable core further including a flexible tape strip that separates at least some of the twisted pairs from others of the twisted pairs, the cable core defining a central axis;

b) an inner jacket surrounding the cable core, the inner jacket being made of an insulating plastic material, the inner jacket having an interior surface and an exterior surface; and

c) an outer jacket surrounding the inner jacket, the outer jacket having an interior surface and an exterior surface, the interior surface of the outer jacket contacting the exterior surface of the inner jacket, the outer jacket including channels formed in the interior surface of the outer jacket;

d) wherein each of the inner and outer jackets is concentrically located in relation to one another.