Scalable tubular mechanical energy harvesting device

• US 7,629,727 B2
• Filed: 12/20/2007
• Issued: 12/08/2009
• Est. Priority Date: 12/20/2007
• Status: Expired due to Fees

• Current Assignee: Honda Motor Co., Ltd. (Honda Motor Company)
• Original Assignee: Honda Motor Co., Ltd. (Honda Motor Company)
• Inventors: Whinnery, Joseph
• Primary Examiner(s): Benson; Walter
• Assistant Examiner(s): Addison; Karen B
• Application Number:
  US11/960,788
• Publication Number:
  US 20090160292A1
• Time in Patent Office: 719 Days
• Field of Search: 310/369, 310/365, 310/339, 310/317, 310/318, 310/319, 320/107
• US Class Current: 310/319
• CPC Class Codes: H10N 30/30 with mechanical input and electrical output, e.g. functioning as generators or sensors

Abstract

The present invention generally relates to devices and methods for converting mechanical energy into electrical energy to power electronic devices. Some embodiments include one or more piezoelectric fibers disposed on a flexible central body capable of elastically deforming under an applied force. The piezoelectric fibers can be in electrical communication with one or more electrodes adapted to harvest electrical energy from the piezoelectric fiber and provide such energy to an external circuit. Some embodiments can also include one or more diodes interposed between the electrode and the external circuit.

Claims

1. A device, comprising:

a central cylinder having a first end and a second end spaced apart from the first end and defining a longitudinal axis, the central cylinder being adapted to support one or more piezoelectric elements;

at least one piezoelectric fiber wound around the central cylinder according to a helical pattern;

at least one positive electrode in electrical communication with the at least one piezoelectric fiber, and adapted to impose a positive electric field on the piezoelectric fiber, the applied electric field causing a structural change in the at least one piezoelectric fiber;

at least one positive terminal strip in electrical communication with the at least one positive electrode;

at least one output diode electrically separating the at least one positive electrode from the at least one positive terminal strip, and permitting a current to flow from the positive electrode to the positive terminal strip;

at least one input diode electrically separating the at least one positive electrode from the at least one positive terminal strip, and permitting a current to flow from the terminal strip to the positive electrode;

at least one negative electrode in electrical communication with the at least one piezoelectric fiber, and adapted to impose a negative electric field on the piezoelectric fiber, the applied electric field causing a structural change in the at least one piezoelectric fiber;

at least one negative terminal strip in electrical communication with the at least one negative electrode;

at least one output diode electrically separating the at least one negative electrode from the at least one negative terminal strip, and permitting a current to flow from the negative electrode to the negative terminal strip;

at least one input diode electrically separating the at least one negative electrode from the at least one negative terminal strip, and permitting a current to flow from the terminal strip to the negative electrode; and

a nonconductive layer disposed over the at least one piezoelectric fiber and the electrodes, the nonconductive layer electrically isolating the underlying elements from the surrounding environment.

2. The device of claim 1, wherein the central cylinder comprises spring steel.

3. The device of claim 1, wherein a longitudinal axis of the helix runs substantially parallel with the longitudinal axis of the central cylinder.

4. The device of claim 1, wherein the at least one piezoelectric fiber is bonded to the central cylinder with a bonding agent.

5. The device of claim 4, wherein the bonding agent is selected from the group consisting of epoxy resins, cyanoacrylate resins, acrylic resins, and any combination thereof.

6. The device of claim 1, wherein the at least one positive electrode, the at least one positive terminal strip, the at least one negative electrode, and the at least one negative terminal strip comprise one or more conductive materials independently selected from the group consisting of aluminum, gold, silver, copper, and platinum.

7. The device of claim 1, wherein the at least one positive electrode and the at least one negative electrode comprise at least one structure selected from the group consisting of wire, filament, ribbon, and coating.

8. The device of claim 7, wherein the coating structure is formed by painting a conductive material onto the piezoelectric fiber.

9. The device of claim 7, wherein the positive electrode and the negative electrode comprise interdigitated electrodes.

10. The device of claim 9, wherein the spacing between at least two digits of an electrode is from about 50 micrometers to about 3000 micrometers.

11. The device of claim 10, wherein the spacing between digits of an electrode is variable from one pair of digits to another.

12. The device of claim 7, wherein at least one electrode comprises a wire wrapped helically around piezoelectric fiber, wherein the longitudinal axis of the electrode helix is substantially parallel to the longitudinal axis of a linearly extending piezoelectric fiber.

13. The device of claim 12, wherein the combination of the piezoelectric fiber and the electrode helix are wrapped helically around the central body.

14. The device of claim 1, wherein the nonconductive layer comprise one or more materials selected from the group consisting of silicone, butyl rubber, styrene butadiene rubber, neoprene, and latex.

15. The device of claim 1, wherein the terminal strips of the device are in electrical communication with an electronic device, and the device functions to supply power to other components of the electronic device by converting mechanical energy into electrical energy.

16. The device of claim 15, wherein the electronic device comprises a remote keyless entry for an automobile, wherein the remote keyless entry does not include a battery.

17. The device of claim 16, wherein the remote keyless entry device comprises at least one button and the device is in mechanical communication with the button so that applying a force to the button results in imparting a radial compressive force to the device and causing the central body of device to take on a reversibly compressed conformation and produce an electrical potential.

18. The device of claim 17, wherein an electrical potential can also be generated when radial compressive force is removed and the central body relaxes to it original conformation.

19. The device of claim 1, wherein the piezoelectric fiber comprises one or more materials selected from the group consisting of polyvinylidene fluoride, lithium niobiate, barium titanate, barium strontium titanate, lead scandium titanate, and lead zirconate titanate.

20. A means for supplying power to a remote keyless entry device, comprising:

a piezoelectric transducing means;

at least two oppositely chargeable means for collecting electrical energy from the piezoelectric transducing means;

at least two oppositely chargeable current collecting means for receiving current from one or more conductive means having the same charge;

at least two oppositely directed rectifying means for rectifying current from the positively chargeable means to the positive current collecting means, the positive current collecting means being capable of electrically communicating with an external circuit comprising a remote keyless entry device; and

at least two oppositely directed rectifying means for rectifying current from the negatively chargeable means to the negative current collecting means, the negative current collecting means being capable of electrically communicating with an external circuit comprising a remote keyless entry device.