Connector with positive stop and compressible ring for coaxial cable and associated methods

• US 7,632,143 B1
• Filed: 11/24/2008
• Issued: 12/15/2009
• Est. Priority Date: 11/24/2008
• Status: Active Grant

• Current Assignee: CommScope Technologies, LLC (CommScope Holding Company, Inc.)
• Original Assignee: Andrew LLC (CommScope Holding Company, Inc.)
• Inventors: Islam, Nahid
• Primary Examiner(s): Prasad; Chandrika
• Application Number:
  US12/277,162
• Time in Patent Office: 386 Days
• Field of Search: 439/583, 439/578, 439584-587, 439271-275
• US Class Current: 439/583
• CPC Class Codes: H01R 24/56 specially adapted to a specific shape of cables, e.g. corrugated cables, twisted pair cables, cables with two screens or hollow cables
• CPC Class Codes: H01R 9/0521 Connection to outer conductor by action of a nut

Abstract

A connector to be attached to a coaxial cable includes a connector housing and a back nut defining a ramp to receive an outer conductor of the coaxial cable thereagainst. The connector housing and the back nut include respective portions defining a positive stop when fully engaged. An electrically conductive compressible coil spring compressibly clamps against the outer conductor opposite the ramp. The connector housing has a rearward portion threadingly received within a forward portion of said back nut. A center contact is to be coupled to the inner conductor. At least one insulator member is in the connector housing for carrying the center contact.

Claims

1. A connector to be attached to a coaxial cable comprising an inner conductor, an outer conductor, and a dielectric therebetween, the connector comprising:

a connector housing;

a back nut defining a ramp to receive the outer conductor thereagainst;

said connector housing and said back nut including respective portions defining a positive stop when fully engaged;

an electrically conductive compressible coil spring to compressibly clamp against the outer conductor opposite the ramp;

said connector housing comprising a rearward portion threadingly received within a forward portion of said back nut;

a center contact to be coupled to the inner conductor; and

at least one insulator member in said connector housing for carrying said center contact.

2. The connector of claim 1 wherein said connector housing has a spring cavity defined therein;

and wherein said electrically conductive compressible coil spring is positioned in the spring cavity.

3. The connector of claim 1 wherein said electrically conductive compressible coil spring has an axis coaxial with said connector housing.

4. The connector of claim 1 wherein said connector housing comprises an enlarged diameter tool engaging portion;

wherein said back nut comprises a forward end; and

wherein the positive stop is defined by said enlarged diameter tool engaging portion and said forward end.

5. The connector of claim 1 further comprising a forward sealing ring carried between opposing portions of said connector housing and said back nut adjacent the positive stop.

6. The connector of claim 1 wherein the ramp has a stair-stepped shape.

7. The connector of claim 1 wherein the ramp has a knurled surface.

8. The connector of claim 1 wherein said at least one insulator member comprises a first insulator member having a central opening defined therein to carry said center contact.

9. The connector of claim 7 wherein said at least one insulator member further comprises a second insulator member longitudinally spaced apart from, and positioned forwardly of, said insulator member in the connector housing and also having a central opening defined therein to carry said center contact.

10. The connector of claim 1 further comprising at least one sealing ring carried within said back nut.

11. The connector of claim 10 wherein said at least one sealing ring comprises a radially inwardly extending forward end to seal against an exposed portion of the outer conductor of the coaxial cable.

12. The connector of claim 10 wherein the coaxial cable further comprises a jacket surrounding the outer conductor;

and wherein said at least one sealing ring comprises a radially inwardly extending forward end to seal against an exposed portion of the jacket.

13. The connector of claim 10 wherein said back nut has a sealing ring cavity therein;

and wherein said at least one sealing ring is positioned within the sealing ring cavity so that the coaxial cable compresses said at least one sealing ring when said back nut is attached to the coaxial cable.

14. The connector of claim 1 wherein the outer conductor of the coaxial cable comprises a smooth outer conductor.

15. The connector of claim 1 wherein the outer conductor of the coaxial cable comprises a corrugated outer conductor.

16. A connector to be attached to a coaxial cable comprising an inner conductor, an outer conductor, and a dielectric therebetween, the connector comprising:

a connector housing having a spring cavity defined therein;

a back nut defining a ramp to receive the outer conductor thereagainst and comprising a forward portion;

said connector housing comprising an enlarged diameter tool engaging portion cooperating with said forward portion of said back nut to define a positive stop when fully engaged;

an electrically conductive compressible coil spring in the spring cavity to compressibly clamp against the outer conductor opposite said ramp;

said connector housing comprising a rearward portion threadingly received within a forward portion of said back nut;

a center contact to be coupled to the inner conductor; and

at least one insulator member in said connector housing for carrying said center contact.

17. The connector of claim 16 wherein said electrically conductive compressible coil spring has an axis coaxial with said connector housing.

18. The connector of claim 16 wherein said connector housing comprises an enlarged diameter tool engaging portion;

wherein said back nut comprises a forward end; and

wherein the positive stop is defined by said enlarged diameter tool engaging portion and said forward end.

19. The connector of claim 16 wherein the ramp has a stair-stepped shape.

20. A method of making a connector to be attached to a coaxial cable comprising an inner conductor, an outer conductor, and a dielectric therebetween, the method comprising:

forming a connector housing;

forming a back nut having a ramp to receive the outer conductor thereagainst, and a forward portion to threadingly receive a rearward portion of the connector housing and to define a positive stop therewith when fully engaged with the connector housing;

forming an electrically conductive compressible coil spring to be compressibly clamped against the outer conductor opposite the ramp; and

forming an insulator member to be positioned in the connector housing for carrying a center contact to be coupled to the inner conductor.

21. The method of claim 20 wherein the connector housing has a spring cavity defined therein;

and wherein the electrically conductive compressible coil spring is to be positioned in the spring cavity.

22. The method of claim 20 wherein the electrically conductive compressible coil spring has an axis coaxial with the connector housing.

23. The method of claim 20 wherein the ramp comprises a stair-stepped ramp.

24. The method of claim 20 further comprising forming at least one sealing ring to be positioned radially inwardly of and adjacent to the positive stop.

25. The method of claim 20 wherein forming a back nut comprises forming a polymer composite back nut.