Resonating blade for electric power generation

• US 7,633,175 B1
• Filed: 05/13/2008
• Issued: 12/15/2009
• Est. Priority Date: 05/13/2008
• Status: Expired due to Fees

• Current Assignee: Florida Turbine Technologies, Inc. (Kratos Defense & Security Solutions Incorporated)
• Original Assignee: Florida Turbine Technologies, Inc. (Kratos Defense & Security Solutions Incorporated)
• Inventors: Wilson, Jack W III, Wilson, Jack W Jr.
• Primary Examiner(s): GONZALEZ, JULIO CESAR
• Application Number:
  US12/119,549
• Time in Patent Office: 581 Days
• Field of Search: 290/43, 290/54, 290/1.R, 603/98, 603/25, 606/71, 415/85, 415/7, 166/65.1, 310/36, 310/37, 310/38, 310/25, 310/15, 310/23, 310/339, 175/104, 416/7, 416/85
• US Class Current: 290/43
• CPC Class Codes: F01D 9/041 using blades F01D5/148 takes precedence
• CPC Class Codes: F03G 7/08 recovering energy derived from swinging, rolling, pitching or like movements, e.g. from the vibrations of a machine
• CPC Class Codes: F05D 2220/60 making use of surplus or waste energy
• CPC Class Codes: F05D 2240/12 Fluid guiding means, e.g. vanes

Abstract

A process and an apparatus for generating electric current from a vibrating blade exposed to a fluid flow, in one embodiment, a plurality of blades are secured within a tail cone of a steam turbine and each blade includes a magnet and a coil associated with the magnet to produce electric current in the coil when the magnet moves across the coil. Each blade is designed to have a natural frequency so that the blade will resonate under the influence of the exhaust flow from the turbine in the tail cone. Abutment members are mounted on the blade or the fixed support to limit the range of motion of the vibrating blade so that it does not exceed the fatigue limit. The blades are made from a low damping material such as titanium so that a low frequency is produced.

Claims

1. A process for producing electric power from a fluid flow comprising the steps of:

designing a blade with a certain natural frequency such that the blade will resonate at a specific fluid flow across the blade, the blade having an airfoil cross sectional shape with a leading edge and a trailing edge, the blade having a pressure side wall and a suction side wall extending between the leading edge and the trailing edge;

securing one of a magnet or a coil to the blade;

securing the blade to a support such that the blade can vibrate as the fluid flows across the blade;

positioning the blade with the leading edge being an upstream end in the fluid flow;

securing the other of the magnet or the coil to a support near where the one of the magnet or the coil such that an electric current is produced in the coil as the magnet moves near the coil; and

,

passing the fluid across the blade at a speed such that the blade vibrates at a natural frequency to produce electric current in the coil.

2. The process for producing electric power of claim 1, and further comprising the step of:

designing the blade such that the maximum stress occurs at about the fatigue limit of the blade such that the vibration of the blade is close to a maximum amount.

3. The process for producing electric power of claim 1, and further comprising the step of:

forming the blade from a material that has low damping.

4. The process for producing electric power of claim 1, and further comprising the step of:

securing the magnet to the blade tip and securing the coil to a fixed support.

5. The process for producing electric power of claim 1, and further comprising the step of:

mounting the blade in a tail cone section of a steam turbine so that the exhaust gas from the turbine is used to resonate the blade.

6. The process for producing electric power of claim 5, and further comprising the step of:

securing the blade in the tail cone near where the temperature probes are normally located.

7. The process for producing electric power of claim 1, and further comprising the step of:

limiting the range of motion of the blade tip during resonating so that the maximum stress within the blade does not exceed the fatigue limit.

8. An electric power producing apparatus comprising:

a blade having a natural frequency designed for a specific fluid flow speed;

the blade having an airfoil cross sectional shape with a leading edge and a trailing edge, and a pressure side wall and a suction side wall extending between the leading edge and the trailing edge;

the blade being secured to a support with the leading edge in an upstream end in the fluid flow so that the blade can vibrate in a fluid flow across the blade;

one of a magnet and a coil secured to the blade tip;

the other of the magnet and the coil secured to a fixed support near the magnet such that movement of the magnet will produce an electric current within the coil; and

,

fluid flow supply means to pass a fluid across the blade at around a predetermined speed to cause the blade to resonate at the natural frequency and produce electric current in the coil.

9. The electric power producing apparatus of claim 8, and further comprising:

the magnet is a superconducting magnet.

10. The electric power producing apparatus of claim 8, and further comprising:

the magnet is secured to the blade tip.

11. The electric power producing apparatus of claim 8, and further comprising:

the blade is designed to have a maximum stress just under the fatigue strength of the blade when the blade is resonating.

12. The electric power producing apparatus of claim 8 and further comprising:

the source of the fluid is a steam turbine; and

,

the blade is secured within a tail cone of the steam turbine.

13. The electric power producing apparatus of claim 12, and further comprising:

the blade is secured within the tail cone near where a temperature probe would typically be located.

14. The electric power producing apparatus of claim 8 and further comprising:

the blade is made from a material that has low damping.

15. The electric power producing apparatus of claim 14, and further comprising:

the blade is made substantially from titanium.

16. The electric power producing apparatus of claim 8 and further comprising:

means to limit the range of motion of the vibrating blade so that the maximum stress does not exceed the fatigue limit of the blade during resonating.

17. The electric power producing apparatus of claim 16, and further comprising:

the means to limit the range of motion are two abutments on the blade near the tip or on the fixed support near the tip.

18. The electric power producing apparatus of claim 12, and further comprising:

a plurality of blades arranged around the tail cone, each blade being designed with about the same natural frequency; and

,

each blade having a magnet and a coil operatively associated with the magnet to produce electric current when the respective blade vibrates near the respective coil.