Footwear with longitudinally split midsole for dynamic fit adjustment

• US 7,634,861 B2
• Filed: 05/21/2004
• Issued: 12/22/2009
• Est. Priority Date: 05/21/2004
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Kilgore, Bruce J.
• Primary Examiner(s): Mohandesi; Jila M
• Application Number:
  US10/850,453
• Publication Number:
  US 20050257405A1
• Time in Patent Office: 2,041 Days
• Field of Search: 36/97, 361/02, 361/03, 36/93, 36/43, 36/44, 36/25.R, 36/31
• US Class Current: 36/97
• CPC Class Codes: A43B 13/141 with a part of the sole being flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 3/26 adjustable as to length or size

Abstract

An article of footwear is constructed to dynamically provide width adjustment by cooperative expansion and contraction of a longitudinal split midsole with an expansion element integrated with an outsole that allows the midsole to expand from a narrow width to a wider width. The upper of the shoe has a corresponding section that can expand to a similar degree as the midsole and outsole to enable the volume of the upper to increase proportionally to the width of the sole.

Claims

1. An article of footwear having lateral and medial sides, said article comprising:

an upper including an instep portion for covering at least a portion of a wearer'"'"'s foot and an insole portion adapted to underlay a wearer'"'"'s foot, said insole portion comprising a non-stretch portion surrounding an expansion portion disposed longitudinally along said insole portion;

a sole unit attached to said upper underneath said insole, said sole unit comprising a cushioning midsole and a ground engaging outsole, said midsole including a longitudinal split extending from a toe region to a heel region to accommodate an expansion element disposed longitudinally along said sole unit so as to align with said expansion portion of said insole portion, and wherein said midsole is layered between said ground engaging outsole and said insole;

wherein said expansion portion and said expansion element have a retracted static condition to provide a narrower width to said article of footwear, and have an expanded, adjustment condition to provide a wider width and an increased internal volume to said article of footwear to cooperatively provide dynamic width adjustment.

2. The article of footwear of claim 1, wherein said expansion element is a separately formed pleated element attached to said midsole such that said pleated element extends outward and downward through said longitudinal split.

3. The article of footwear of claim 2, wherein said expansion portion comprises a stretch panel of material attached to said non-stretch portion.

4. The article of footwear of claim 3, wherein said insole portion comprises at least one non-stretch stay extending across said expansion portion to prevent said upper from expanding or otherwise losing its shape prior to or during lasting and sole laying.

5. The article of footwear of claim 1, wherein said expansion portion comprises a stretch panel of material attached to said non-stretch portion.

6. The article of footwear of claim 5, wherein said insole portion comprises at least one non-stretch stay extending across said expansion portion to prevent said upper from expanding or otherwise losing its shape prior to lasting and sole laying.

7. The article of footwear of claim 5, wherein said sole unit comprises a cushioning midsole and a ground engaging outsole, and said midsole includes an integrally formed longitudinal expansion element splitting said sole unit between lateral and medial sides.

8. An article of footwear having lateral and medial sides and providing dynamic width adjustment, said article comprising:

an upper including an elastic instep portion for covering at least a portion of a wearer'"'"'s foot, and an insole portion adapted to underlay a wearer'"'"'s foot, said insole portion comprising a non-stretch portion surrounding an expansion portion disposed longitudinally along said insole portion;

a sole unit attached to said upper underneath said insole, said sole unit comprising a cushioning midsole and a ground engaging outsole, said midsole being layered between said ground engaging outsole and said insole, said midsole including a longitudinal split extending from a toe region to a heel region and a separately formed expansion element disposed in said split and aligned with said expansion portion of said insole portion and enabling lateral expansion of said sole unit;

wherein said expansion portion and said expansion element have a retracted static condition to provide a narrower width to said article of footwear, and have an expanded, adjustment condition to provide a wider width and an increased internal volume to said article of footwear to cooperatively provide dynamic width adjustment.

9. The article of footwear of claim 8, wherein said expansion element is a separately formed pleated element attached to said midsole such that said pleated element extends outward and downward through said longitudinal split.

10. The article of footwear of claim 9, wherein said expansion portion comprises a stretch panel of material attached to said non-stretch portion.

11. The article of footwear of claim 10, wherein said insole portion comprises at least one non-stretch stay extending across said expansion portion to prevent said upper from expanding or otherwise losing its shape prior to or during lasting and sole laying.

12. The article of footwear of claim 10, wherein said expansion portion comprises a cut-out in said non-stretch portion and said insole portion comprises at least one non-stretch stay extending across said expansion portion to prevent said upper from expanding or otherwise losing its shape prior to or during lasting and sole laying.

13. An article of footwear having lateral and medial sides and providing dynamic width adjustment, said article comprising:

an upper including an elastic instep portion for covering at least a portion of a wearer'"'"'s foot, and an insole portion adapted to underlay a wearer'"'"'s foot, said insole portion comprising a non-stretch portion surrounding an expansion portion disposed longitudinally along said insole portion;

a sole unit attached to said upper underneath said insole, said sole unit comprising a cushioning midsole and a ground engaging outsole,

wherein said midsole;

is layered between said ground engaging outsole and said insole, and

includes a longitudinal split and and an integrally formed longitudinal expansion element, said integrally formed longitudinal expansion element being accommodated in said split, extending from a toe region to a heel region and splitting said sole unit between lateral and medial sides;

wherein said expansion portion and said expansion element have a retracted static condition to provide a narrower width to said article of footwear, and have an expanded, adjustment condition to provide a wider width and an increased internal volume to said article of footwear to cooperatively provide dynamic width adjustment.

14. The article of footwear of claim 13, wherein said expansion portion comprises a stretch panel of material attached to said non-stretch portion.

15. The article of footwear of claim 14, wherein said insole portion comprises at least one non-stretch stay extending across said expansion portion to prevent said upper from expanding or otherwise losing its shape prior to or during lasting and sole laying.

16. The article of footwear of claim 14, wherein said expansion portion comprises a cut-out in said non-stretch portion and said insole portion comprises at least one non-stretch stay extending across said expansion portion to prevent said upper from expanding or otherwise losing its shape prior to or during lasting and sole laying.

17. An article of footwear having lateral and medial sides and providing dynamic width adjustment, said article comprising:

an upper including an elastic instep portion for covering at least a portion of a wearer'"'"'s foot, and an insole portion adapted to underlay a wearer'"'"'s foot, said insole portion comprising a non-stretch portion surrounding an expansion portion disposed longitudinally along said insole portion;

a sole unit attached to said upper underneath said insole, said sole unit comprising a cushioning midsole and a ground engaging outsole, said midsole being layered between said ground engaging outsole and said insole, and said midsole including a longitudinal split and a separately formed expansion element disposed in said split and aligned with said expansion portion of said insole portion and enable lateral expansion of said sole unit;

wherein said expansion portion and said expansion element have a retracted static condition to provide a narrower width to said article of footwear, and have an expanded, adjustment condition to provide a wider width and an increased internal volume to said article of footwear to cooperatively provide dynamic width adjustment;

wherein said expansion element is a separately formed pleated element integrally attached to said midsole such that said pleated element extends outward and downward through said longitudinal split; and

wherein said expansion portion comprises a stretch panel of material in a cut-out in said non-stretch portion and said insole portion comprises at least one non-stretch stay extending across said expansion portion to prevent said upper from expanding or otherwise losing its shape prior to or during lasting and sole laying.

18. An article of footwear having lateral and medial sides and providing dynamic width adjustment, said article comprising:

an upper including an elastic instep portion for covering at least a portion of a wearer'"'"'s foot, and an insole portion adapted to underlay a wearer'"'"'s foot, said insole portion comprising a non-stretch portion surrounding an expansion portion disposed longitudinally along said insole portion;

a sole unit attached to said upper underneath said insole, said sole unit comprising a cushioning midsole and a ground engaging outsole,

wherein said midsole;

is layered between said ground engaging outsole and said insole, and

includes a longitudinal split and an integrally formed longitudinal expansion element, said integrally formed longitudinal expansion element being accommodated in said split and splitting said sole unit between lateral and medial sides;

wherein said expansion portion and said expansion element have a retracted static condition to provide a narrower width to said article of footwear, and have an expanded, adjustment condition to provide a wider width and an increased internal volume to said article of footwear to cooperatively provide dynamic width adjustment; and

wherein said expansion portion comprises a stretch panel of material in a cut-out in said non-stretch portion and said insole portion comprises at least one non-stretch stay extending across said expansion portion to prevent said upper from expanding or otherwise losing its shape prior to or during lasting and sole laying.