Lock apparatus and method

• US 7,634,930 B2
• Filed: 10/06/2005
• Issued: 12/22/2009
• Est. Priority Date: 01/03/2002
• Status: Active Grant

• Current Assignee: Strattec Security Corporation
• Original Assignee: Strattec Security Corporation
• Inventors: Grimmer, Larry R., Boesel, Lucas J.
• Primary Examiner(s): Gall; Lloyd A
• Application Number:
  US11/244,881
• Publication Number:
  US 20060117822A1
• Time in Patent Office: 1,538 Days
• Field of Search: 70337-343, 703/68, 70382-385, 70492-496
• US Class Current: 70/383
• CPC Class Codes: E05B 15/1614 of hard materials, to prevent drilling E05B67/04, E05B67/38 take precedence
• CPC Class Codes: E05B 29/00 Cylinder locks and other locks with plate tumblers which are set by pushing the key in fastening of cylinders, rotors, plugs or cores E05B9/084; with magnetic tumblers E05B47/0044; with electromagnetic control E05B47/0611
• CPC Class Codes: E05B 29/0013 with rotating plate tumblers E05B29/0033 takes precedence; plate tumblers which are not set by inserting the key E05B21/06
• CPC Class Codes: E05B 29/004 with changeable combinations
• CPC Class Codes: E05B 29/0066 Side bar locking
• CPC Class Codes: Y10T 70/7599 Transverse of plug
• CPC Class Codes: Y10T 70/7616 Including sidebar
• CPC Class Codes: Y10T 70/7734 Automatically key set combinations
• CPC Class Codes: Y10T 70/774 Adjustable tumblers

Abstract

Lock assembly and method of coding and recoding locks. Some embodiments of a lock include a housing, a lock cylinder, a plurality of tumblers, a plurality of codebars, and a sidebar. Some embodiments of a lock include a housing, a lock cylinder, a plurality of tumblers, a plurality of code blocks, a sidebar, and a codebar.

Claims

1. A recodeable lock comprising:

a housing;

a lock cylinder positioned at least partially within the housing;

a plurality of tumblers positioned at least partially within the lock cylinder;

a plurality of code blocks engaging the plurality of tumblers;

a sidebar engaging at least one of the lock cylinder and the housing; and

a codebar coupled to the sidebar, the codebar removably inserted between the plurality of code blocks to selectively inhibit relative movement between the code blocks and the codebar.

2. The recodeable lock of claim 1 further comprising a liftbar coupled to the housing, the liftbar removing and inserting the codebar between the code blocks.

3. The recodeable lock of claim 1 wherein the recodeable lock is in a coded state when the codebar engages the plurality of code blocks.

4. The recodeable lock of claim 1 wherein the recodeable lock is in a recodeable state when the codebar disengages from the plurality of code blocks, and the plurality of code blocks are free to move with respect to one another.

5. The recodeable lock of claim 1 wherein the sidebar moves from a locked position in which the sidebar is engaged with the housing to prevent rotation of the lock cylinder and an unlocked position in which the sidebar is disengaged from the housing in which the sidebar allows rotation of the lock cylinder.

6. The recodeable lock of claim 2 wherein the codebar includes an appendage for engagement with a portion of the liftbar.

7. The recodeable lock of claim 1 wherein the codebar and the plurality of code blocks include serrations, the serrations of the codebar engaging the serrations of the code blocks when the codebar is inserted between the plurality of code blocks.

8. The recodeable lock of claim 7 wherein the serrations of the codebar are located on a plurality of posts that are inserted between the plurality of code blocks.

9. The recodeable lock of claim 1 wherein each one of the plurality of code blocks includes one of a protrusion and a recess that mates with the other of the protrusion and the recess on each one of the plurality of the tumblers.

10. The recodeable lock of claim 1 wherein the codebar includes an appendage for substantially direct engagement with a tool.

11. A recodeable lock comprising:

at least one tumbler that engages a key;

at least one code block that engages the at least one tumbler;

a codebar that moves between a coded position engaged with the at least one code block and an uncoded position disengaged from the at least one code block;

a sidebar coupled to the codebar; and

a housing including a notch, the sidebar engaged with the notch when an unauthorized key is inserted into a key slot, the sidebar disengaged from the notch when an authorized key is inserted into the key slot.

12. The recodeable lock of claim 11 wherein the codebar includes at least one post, the at least one post including at least one set of serrations.

13. The recodeable lock of claim 12 wherein the at least one code block includes at least one set of serrations.

14. The recodeable lock of claim 11 wherein the at least one code block includes first serrations on a first side and second serrations on a second side.

15. The recodeable lock of claim 11 further comprising a liftbar, the liftbar engaging the codebar and moving the codebar between the coded position and the uncoded position.

16. The recodeable lock of claim 11 wherein the codebar includes at least one post, the at least one post including first serrations on a first side and second serrations on a second side.

17. The recodeable lock of claim 11 wherein the at least one code block includes a protrusion that engages a notch on the at least one tumbler.

18. The recodeable lock of claim 15 further comprising a pivot lever coupled to the housing to engage a liftbar upon insertion of a recoding tool.

19. The recodeable lock of claim 18 wherein the recoding tool is a paperclip.

20. The recodeable lock of claim 15 wherein the liftbar includes a catch that receives an appendage of the codebar.

21. The recodeable lock of claim 11 wherein the at least one tumbler is U-shaped and includes a leg.

22. The recodeable lock of claim 11 further comprising at least one spring to bias the at least one tumbler.

23. The recodeable lock of claim 22 further comprising a tumbler spring cover coupled to a lock cylinder and the at least one spring.

24. The recodeable lock of claim 11 further comprising a sleeve positioned around at least a portion of the housing.

25. The recodeable lock of claim 11 further comprising a retaining ring coupled to a lock cylinder and adjacent to the housing.

26. The recodeable lock of claim 11 further comprising a lock cylinder including the key slot and at least one aperture that receives the at least one tumbler.

27. The recodeable lock of claim 11 further comprising a lock cylinder, the sidebar positioned adjacent to the lock cylinder within the housing.

28. The recodeable lock of claim 11 further comprising an anti-rotation block that prevents a key from rotating the recodeable lock if the key is not fully inserted.

29. The recodeable lock of claim 24 wherein the sleeve includes at least one flexible arm that biases the at least one code block toward the at least one tumbler.

30. A recodeable lock comprising:

a housing;

a lock cylinder positioned at least partially within the housing;

a plurality of tumblers positioned at least partially within the lock cylinder;

a plurality of code blocks engaging the plurality of tumblers;

a sidebar engaging at least one of the lock cylinder and the housing;

a codebar coupled to the sidebar, the codebar removably inserted between the plurality of code blocks; and

a liftbar coupled to the housing, the liftbar removing and inserting the codebar between the code blocks.

31. The recodeable lock of claim 30 wherein the recodeable lock is in a coded state when the codebar engages the plurality of code blocks.

32. The recodeable lock of claim 30 wherein the recodeable lock is in a recodeable state when the codebar disengages from the plurality of code blocks, and the plurality of code blocks are free to move with respect to one another.

33. The recodeable lock of claim 30 wherein the sidebar moves from a locked position in which the sidebar is engaged with the housing to prevent rotation of the lock cylinder and an unlocked position in which the sidebar is disengaged from the housing in which the sidebar allows rotation of the lock cylinder.

34. The recodeable lock of claim 30 wherein the codebar includes an appendage for engagement with a portion of the liftbar.

35. The recodeable lock of claim 30 wherein the codebar and the plurality of code blocks include serrations, the serrations of the codebar engaging the serrations of the code blocks when the codebar is inserted between the plurality of code blocks.

36. The recodeable lock of claim 35 wherein the serrations of the codebar are located on a plurality of posts that are inserted between the plurality of code blocks.

37. The recodeable lock of claim 30 wherein each one of the plurality of code blocks includes one of a protrusion and a recess that mates with the other of the protrusion and the recess on each one of the plurality of the tumblers.

38. The recodeable lock of claim 30 wherein the codebar includes an appendage for substantially direct engagement with a tool.

39. A recodeable lock comprising:

a housing;

a lock cylinder positioned at least partially within the housing;

a plurality of tumblers positioned at least partially within the lock cylinder;

a plurality of code blocks engaging the plurality of tumblers;

a sidebar engaging at least one of the lock cylinder and the housing; and

a codebar coupled to the sidebar, the codebar removably inserted between the plurality of code blocks, wherein the codebar includes an appendage for substantially direct engagement with a tool.

40. The recodeable lock of claim 39 further comprising a liftbar coupled to the housing, the liftbar removing and inserting the codebar between the code blocks.

41. The recodeable lock of claim 39 wherein the recodeable lock is in a coded state when the codebar engages the plurality of code blocks.

42. The recodeable lock of claim 39 wherein the recodeable lock is in a recodeable state when the codebar disengages from the plurality of code blocks, and the plurality of code blocks are free to move with respect to one another.

43. The recodeable lock of claim 39 wherein the sidebar moves from a locked position in which the sidebar is engaged with the housing to prevent rotation of the lock cylinder and an unlocked position in which the sidebar is disengaged from the housing in which the sidebar allows rotation of the lock cylinder.

44. The recodeable lock of claim 39 wherein the codebar includes a second appendage for engagement with a portion of a liftbar coupled to the housing.

45. The recodeable lock of claim 39 wherein the codebar and the plurality of code blocks include serrations, the serrations of the codebar engaging the serrations of the code blocks when the codebar is inserted between the plurality of code blocks.

46. The recodeable lock of claim 45 wherein the serrations of the codebar are located on a plurality of posts that are inserted between the plurality of code blocks.

47. The recodeable lock of claim 39 wherein each one of the plurality of code blocks includes one of a protrusion and a recess that mates with the other of the protrusion and the recess on each one of the plurality of the tumblers.

48. A recodeable lock comprising:

at least one tumbler that engages a key;

at least one code block that engages the at least one tumbler;

a codebar that moves between a coded position engaged with the at least one code block and an uncoded position disengaged from the at least one code block;

a sidebar coupled to the codebar; and

a housing including a notch, the sidebar engaged with the notch when an unauthorized key is inserted into a key slot, the sidebar disengaged from the notch when an authorized key is inserted into the key slot;

wherein the codebar includes at least one post, the at least one post including at least one set of serrations.

49. The recodeable lock of claim 48 further comprising a liftbar, the liftbar engaging the codebar and moving the codebar between the coded position and the uncoded position.

50. The recodeable lock of claim 48 further comprising a pivot lever coupled to the housing to engage a liftbar upon insertion of a recoding tool.

51. The recodeable lock of claim 50 wherein the liftbar includes a catch that receives an appendage of the codebar.

52. The recodeable lock of claim 48 wherein the at least one tumbler is U-shaped and includes a leg.

53. The recodeable lock of claim 48 further comprising at least one spring to bias the at least one tumbler.

54. The recodeable lock of claim 48 further comprising a sleeve positioned around at least a portion of the housing.

55. The recodeable lock of claim 54 wherein the sleeve includes at least one flexible arm that biases the at least one code block toward the at least one tumbler.

56. The recodeable lock of claim 48 further comprising a lock cylinder including the key slot and at least one aperture that receives the at least one tumbler.

57. The recodeable lock of claim 48 further comprising a lock cylinder, the sidebar positioned adjacent to the lock cylinder within the housing.

58. A recodeable lock comprising:

at least one tumbler that engages a key;

at least one code block that engages the at least one tumbler;

a codebar that moves between a coded position engaged with the at least one code block and an uncoded position disengaged from the at least one code block;

a sidebar coupled to the codebar;

a housing including a notch, the sidebar engaged with the notch when an unauthorized key is inserted into a key slot, the sidebar disengaged from the notch when an authorized key is inserted into the key slot; and

a liftbar, the liftbar engaging the codebar and moving the codebar between the coded position and the uncoded position.

59. The recodeable lock of claim 58 wherein the codebar includes at least one post, the at least one post including at least one set of serrations.

60. The recodeable lock of claim 58 further comprising a pivot lever coupled to the housing to engage the liftbar upon insertion of a recoding tool.

61. The recodeable lock of claim 58 wherein the liftbar includes a catch that receives an appendage of the codebar.

62. The recodeable lock of claim 58 wherein the at least one tumbler is U-shaped and includes a leg.

63. The recodeable lock of claim 58 further comprising at least one spring to bias the at least one tumbler.

64. The recodeable lock of claim 58 further comprising a sleeve positioned around at least a portion of the housing.

65. The recodeable lock of claim 64 wherein the sleeve includes at least one flexible arm that biases the at least one code block toward the at least one tumbler.

66. The recodeable lock of claim 58 further comprising a lock cylinder including the key slot and at least one aperture that receives the at least one tumbler.

67. The recodeable lock of claim 58 further comprising a lock cylinder, the sidebar positioned adjacent to the lock cylinder within the housing.