Time sequenced heating of multiple layers in a hydrocarbon containing formation

• US 7,635,023 B2
• Filed: 04/20/2007
• Issued: 12/22/2009
• Est. Priority Date: 04/21/2006
• Status: Expired due to Fees

• Current Assignee: Shell Oil Company (Shell Plc)
• Original Assignee: Shell Oil Company (Shell Plc)
• Inventors: Hale, Arthur Herman, Goldberg, Bernard, Vinegar, Harold J., Miller, David Scott
• Primary Examiner(s): SUCHFIELD, GEORGE A
• Application Number:
  US11/788,859
• Publication Number:
  US 20080173450A1
• Time in Patent Office: 977 Days
• Field of Search: 166/376
• US Class Current: 166/245
• CPC Class Codes: B32B 1/08 Tubular products
• CPC Class Codes: B32B 15/013 one layer being formed of an iron alloy or steel, another layer being formed of a metal other than iron or aluminium
• CPC Class Codes: B32B 15/015 the said other metal being copper or nickel or an alloy thereof
• CPC Class Codes: B32B 2307/202 Conductive
• CPC Class Codes: B32B 2307/208 Magnetic, paramagnetic
• CPC Class Codes: B32B 9/002 comprising natural stone or artificial stone
• CPC Class Codes: B32B 9/045 of synthetic resin
• CPC Class Codes: C21D 2211/001 Austenite
• CPC Class Codes: C21D 2211/004 Dispersions; Precipitations
• CPC Class Codes: C21D 2211/005 Ferrite
• CPC Class Codes: C21D 6/002 containing Cr C21D6/004 takes precedence
• CPC Class Codes: C21D 6/007 containing Co
• CPC Class Codes: C22C 38/02 containing silicon
• CPC Class Codes: C22C 38/04 containing manganese
• CPC Class Codes: C22C 38/10 containing cobalt
• CPC Class Codes: C22C 38/12 containing tungsten, tantalum, molybdenum, vanadium, or niobium
• CPC Class Codes: C22C 38/14 containing titanium or zirconium
• CPC Class Codes: C22C 38/24 with vanadium
• CPC Class Codes: C22C 38/28 with titanium or zirconium
• CPC Class Codes: C22C 38/30 with cobalt
• CPC Class Codes: E21B 36/04 : using electrical heaters
• CPC Class Codes: E21B 43/2401 : by means of electricity
• CPC Class Codes: G05F 1/10 : Regulating voltage or current G05F1/02 takes precedence; for electric railways B60M3/02
• CPC Class Codes: Y10S 166/902 : for inhibiting corrosion or coating

Abstract

A method for treating a hydrocarbon containing formation may include providing heat to a first hydrocarbon layer in the formation from a first heater located in an opening in the formation. The opening and the first heater may have a horizontal or inclined portion located in the first hydrocarbon layer and at least one connecting portion extending between the horizontal or inclined portion and the surface. Isolation material is placed in the opening such that the isolation material partially isolates the layer in which the horizontal or inclined portion of the first heater is located. An additional horizontal or inclined opening portion that extends from at least one of the connecting portions of the opening is formed in a second hydrocarbon layer. A second heater to provide heat the second hydrocarbon formation is placed in the additional substantially horizontal opening portion.

Claims

1. A method for treating a hydrocarbon containing formation, comprising:

providing heat for a first amount of time to a first hydrocarbon layer in the formation from a first heater located in an opening in the formation, the opening and the first heater having a substantially horizontal or inclined portion located in the first hydrocarbon layer in the formation and at least one connecting portion extending between the substantially horizontal or inclined portion and the surface;

removing at least one connecting portion of the first heater from the opening;

placing an isolation material in the opening such that the isolation material at least partially isolates the layer in which the substantially horizontal or inclined portion of the first heater is located;

forming an additional substantially horizontal or inclined opening portion in a second hydrocarbon layer, the additional portion extending from at least one of the connecting portions of the opening;

placing a second heater in the additional substantially horizontal opening portion; and

providing heat from the second heater to the second hydrocarbon layer.

2. The method of claim 1, further comprising producing fluids from the formation.

3. The method of claim 1, wherein the first amount of time is sufficient time to produce a selected amount of hydrocarbons from the first hydrocarbon layer.

4. The method of claim 1, wherein at least one of the connecting portions is coupled to an end portion of the substantially horizontal or inclined portion.

5. The method of claim 1, wherein the second hydrocarbon layer is separated from the first hydrocarbon layer by an at least partially impermeable layer.

6. The method of claim 1, wherein the isolation material at least partially isolates the opening above the first hydrocarbon layer or, alternatively, below the first hydrocarbon layer.

7. The method of claim 1, further comprising uncoupling at least one connecting portion of the first heater from the substantially horizontal portion of the first heater.

8. The method of claim 1, further comprising abandoning the first hydrocarbon layer after treating the formation by leaving the packing in place in the opening.

9. The method of claim 1, wherein the connecting portion of the first heater is uncoupled from the substantially horizontal portion of the first heater by breaking one or more links on the first heater.

10. The method of claim 9, wherein the breaking is performed by pulling one or more of the connecting portions with a sufficient amount of force.

11. The method of claim 1, wherein the formation comprises an oil shale formation.

12. The method of claim 1, wherein the first hydrocarbon layer has a higher richness than the second hydrocarbon layer.

13. The method of claim 1, wherein the first hydrocarbon layer is at a greater depth than the second hydrocarbon layer.

14. The method of claim 1, wherein the isolation material provides an impermeable layer between the first hydrocarbon layer and the second hydrocarbon layer.

15. The method of claim 1, wherein the opening has a first end portion at a first location on the surface of the formation and a second end portion at a second location on the surface of the formation.

16. The method of claim 1, wherein the opening comprises a u-shaped opening.

17. The method of claim 1, wherein the connecting portions of the opening comprise relatively vertical portions.

18. The method of claim 1, wherein the substantially horizontal portion of the opening extends between at least two relatively vertical connecting portions of the opening in the first hydrocarbon layer.

19. The method of claim 1, wherein the additional substantially horizontal portion of the opening extends between at least two relatively vertical connecting portions of the opening in the second hydrocarbon layer.

20. The method of claim 1, wherein the substantially horizontal portion of the first heater is left in the substantially horizontal portion of the opening after removing the connecting portions of the first heater from the opening.

21. The method of claim 1, further comprising producing a composition comprising hydrocarbons from the first hydrocarbon layer and/or the second hydrocarbon layer.

22. The method of claim 1, further comprising producing a transportation fuel made from hydrocarbons produced from the first hydrocarbon layer and/or the second hydrocarbon layer.

23. A method for treating a hydrocarbon containing formation, comprising:

providing heat for a first amount of time to a first hydrocarbon layer in the formation from a first heater located in an opening in the formation, the opening and the first heater having a substantially horizontal or inclined portion located in the first hydrocarbon layer in the formation and two connecting portions extending between the substantially horizontal or inclined portion and the surface, each connecting portion being coupled to one of the end portions of the substantially horizontal or inclined portion;

removing at least one connecting portion of the first heater from the opening;

placing an isolation material in the opening such that the isolation material at least partially isolates the layer in which the substantially horizontal or inclined portion of the first heater is located;

forming an additional substantially horizontal or inclined opening portion in a second hydrocarbon layer, the additional portion extending between the connecting portions of the opening;

placing a second heater in the additional substantially horizontal opening portion; and

providing heat from the second heater to the second hydrocarbon layer.

24. A method for treating a hydrocarbon containing formation, comprising:

providing heat for a first amount of time to a first hydrocarbon layer in the formation from a first heater located in an opening in the formation, the opening and the first heater having a substantially horizontal or inclined portion located in the first hydrocarbon layer in the formation and a connecting portion extending between the substantially horizontal or inclined portion and the surface, the connecting portion being coupled to an end portion of the substantially horizontal or inclined portion;

removing at least the connecting portion of the first heater from the opening;

placing an isolation material in the opening such that the isolation material at least partially isolates the layer in which the substantially horizontal or inclined portion of the first heater is located;

forming an additional substantially horizontal or inclined opening portion in a second hydrocarbon layer, the additional portion extending from the connecting portion of the opening;

placing a second heater in the additional substantially horizontal opening portion; and

providing heat from the second heater to the second hydrocarbon layer.