Staple drive assembly

• US 7,635,074 B2
• Filed: 08/30/2007
• Issued: 12/22/2009
• Est. Priority Date: 10/04/2005
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Tyco Healthcare Group LP (Medtronic Plc)
• Inventors: Olson, Lee Ann, Stearns, Ralph
• Primary Examiner(s): Nash; Brian D
• Application Number:
  US11/897,447
• Publication Number:
  US 20080023522A1
• Time in Patent Office: 845 Days
• Field of Search: 227/176.1, 227/178.1, 227/175.1, 227/19
• US Class Current: 227/176.1
• CPC Class Codes: A61B 17/0644 penetrating the tissue, deformable to closed position
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/0682 for applying U-shaped staples or clamps, e.g. without a forming anvil
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/105 Wound clamp magazines for packaging sharps A61B50/3001
• CPC Class Codes: A61B 2017/0688 Packages or dispensers for surgical staplers
• CPC Class Codes: A61B 2017/07235 containing different staples, e.g. staples of different shapes, sizes or materials
• CPC Class Codes: A61B 2017/07242 achieving different staple heights during the same shot, e.g. using an anvil anvil having different heights or staples of different sizes
• CPC Class Codes: A61B 2017/07278 characterised by its sled or its staple holder

Abstract

A staple drive assembly includes an actuation sled and at least one staple pusher. The staple drive assembly is adapted to fit within a staple cartridge having a plurality of staples and a corresponding number of retention slots. The at least one staple pusher includes at least one pusher plate for releasably engaging a backspan of a staple. The staple pusher may include a plurality of pusher plates that may be laterally and longitudinally spaced apart. An actuation member has at least one angled camming surface for engaging a complimentary angled surface of the at least one staple pusher. Camming engagement between the actuation member and the at least one staple pusher causes vertical movement of the at least one staple pusher. Lateral and longitudinal offset of the actuation member camming surfaces and the corresponding staple pusher following surfaces improves stability and control of the staple pusher during firing.

Claims

1. A staple cartridge, comprising:

a plurality of rows of retention slots;

a first staple pusher configured to interact with at least one staple in a first row of retention slots; and

a second staple pusher configured to interact with at least two staples in a second row of retention slots, wherein the second staple pusher includes a first and second cam members, each cam member having at least one engagement surface;

an actuation sled configured to interact with the first and second staple pushers, the actuation sled including at least one camming member and a base, the at least one camming member including spaced apart first and second cam wedges, each cam wedge including at least first and second drive faces, the at least first and second drive faces being configured to define first and second drive angles with respect to the base, wherein the first drive angle is less than the second drive angle.

2. The staple cartridge of claim 1 wherein each cam member includes first and second engagement surfaces defining respective first and second receiving angles that are complementary to the respective first and second drive angles.

3. The staple cartridge of claim 1 wherein each cam member includes first and second engagement surfaces defining respective first and second receiving angles that are complementary to the respective first and second drive angles.

4. A staple drive assembly comprising:

a cartridge;

an actuation sled disposed in the cartridge;

at least one first staple pusher adapted to eject one staple and disposed at a proximal portion of the cartridge;

at least one second staple pusher having four pusher plates, the at least one second staple pusher being adapted to eject at least four staples and disposed at a distal portion of the cartridge; and

at least one third staple pusher having three pusher plates, the at least one third staple pusher being adapted to eject a plurality of staples and disposed in the cartridge between the at least one first staple pusher and the at least one second staple pusher.

5. The staple drive assembly of claim 4 wherein the at least one first staple pusher includes two pusher plates.

6. The staple drive assembly of claim 4 wherein the at least one first staple pusher includes one pusher plate.

7. A staple drive assembly comprising:

a cartridge;

an actuation sled disposed in the cartridge;

at least one first staple pusher adapted to eject at least one staple and disposed at a proximal portion of the cartridge;

at least one second staple pusher having four pusher plates, the at least one second staple pusher being adapted to eject at least four staples and disposed at a distal portion of the cartridge; and

at least one third staple pusher having three pusher plates, the at least one third staple pusher being adapted to eject a plurality of staples and disposed in the cartridge between the at least one first staple pusher and the at least one second staple pusher.

8. The staple drive assembly of claim 7 wherein the at least one first staple pusher includes two pusher plates.

9. The staple drive assembly of claim 7 wherein the at least one first staple pusher includes one pusher plate.