Method for establishing malfunctions of components of a motor vehicle power train

• US 7,635,317 B2
• Filed: 01/09/2006
• Issued: 12/22/2009
• Est. Priority Date: 01/13/2005
• Status: Expired due to Fees

• Current Assignee: ZF Friedrichshafen AG (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Original Assignee: ZF Friedrichshafen AG (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Inventors: Wolfgang, Werner, Petzold, Rainer, Steinborn, Mario, Jager, Thomas, Kramer, Rupert, Bitzer, Franz
• Primary Examiner(s): Estremsky; Sherry L
• Assistant Examiner(s): YOUNG, EDWIN
• Application Number:
  US11/327,853
• Publication Number:
  US 20060154783A1
• Time in Patent Office: 1,443 Days
• Field of Search: 477/73, 477/84
• US Class Current: 477/115
• CPC Class Codes: B60W 10/06 including control of combustion engines
• CPC Class Codes: B60W 10/10 including control of change-speed gearings
• CPC Class Codes: B60W 50/029 Adapting to failures or work around with other constraints, e.g. circumvention by avoiding use of failed parts
• CPC Class Codes: B60W 50/14 Means for informing the driver, warning the driver or prompting a driver intervention
• CPC Class Codes: F16H 59/16 Dynamometric measurement of torque
• CPC Class Codes: Y10S 477/906 Means detecting or ameliorating the effects of malfunction or potential malfunction

Abstract

A method for establishing malfunctions of components of a motor vehicle power train as well as the reaction to the same. The power train has a drive motor and an automatic transmission with respectively allocated control devices, setting apparatus and sensors, and the transmission input shaft is allocated a torque sensor for recording the transmission input shaft. During operation of the motor vehicle, the functions of the control devices, the operating elements, the sensors and their data transmission apparatus as well as the measured values of the transmission input torque are recorded and checked for signs of malfunction. After recognizing such a malfunction, operations are conducted by means of which the motor vehicle can be further operated in an emergency type of operation or with the aid of which the driving operation can be safely ended.

Claims

1. A method of detecting a malfunctioning drive train component of a motor vehicle and implementing an emergency operation in view of the malfunctioning drive train component, the drive train including a drive motor having a motor control device and a drive motor output shaft and an automatic transmission having a transmission control device, a transmission setting apparatus, a plurality of transmission sensors, and a transmission input shaft having a transmission input shaft torque sensor for measuring values of input torque on the transmission input shaft, the drive motor output shaft being indirectly connected, via a further drive train element, to the transmission input shaft, the method comprising the steps of:

recording, via a data transmission apparatus and during operation of the motor vehicle, function data of the drive motor, the motor control device and the automatic transmission, the transmission control device, the transmission setting apparatus, the plurality of transmission sensors, and the transmission input shaft having the transmission input shaft torque sensor and actual measurement values of the input torque on the transmission input shaft;

calculating an output torque of the drive motor output shaft using the function data of the drive motor, the motor control device and the automatic transmission, the transmission control device, the transmission setting apparatus, the plurality of transmission sensors, and the transmission input shaft having the transmission input shaft torque sensor;

comparing the calculated output torque of the drive motor output shaft with the actual measurement values of the input torque of the transmission input shaft and concluding that at least one of the drive motor, the motor control device and the automatic transmission, the transmission control device, the transmission selling apparatus, the plurality of transmission sensors and the data transmission apparatus has failed if an impermissibly high deviation exists between the calculated output torque from the drive motor and the actual measurement values of the input torque on the transmission input shaft which is indirectly connected to the drive motor output shaft; and

initialing an emergency type operation of at least one of the drive motor, the motor control device and the automatic transmission, the transmission control device when a failure is concluded such that the motor vehicle can be at least temporarily safely operated.

2. The method according to claim 1, further comprising the step of communicating the measured transmission input torque to the motor control device and checking the measured transmission input torque for at least one of plausibility and correctness.

3. The method according to claim 2, further comprising the step of activating, in an event of excessively high deviations between the measured transmission input torque and the calculated motor torque, an emergency type operation for at least one of the automatic transmission, other power train components and the motor vehicle devices.

4. The method according to claim 3, further comprising the step of deciding upon an interruption of fuel supply to the motor vehicle drive motor, on a basis of the comparison of the measured transmission input torque with the calculated motor torque or by an analysis of the measured course of torque on the transmission input shaft.

5. The method according to claim 4, further comprising the step of emitting a control signal from the transmission control device, after establishing the interruption of fuel supply, to other control devices in the power train so that the control signal can activate an emergency driving strategy for the interruption of fuel supply.

6. The method according to claim 4, further comprising the step of preventing gear ratio changes in the transmission with the transmission control device, after establishing the interruption of fuel supply, until the malfunction is eliminated.

7. The method according to claim 4, further comprising the step of issuing a control signal from one of the motor control device or a motor vehicle master computer, after establishing the interruption of fuel supply, to the transmission control device which prevents gear ratio change procedures of the automatic transmission until the malfunction is eliminated.

8. The method according to claim 1, further comprising the steps of:

operating at least one of the at least one drive train operating element and the sensors from the course of signals of the torque sensor on the transmission input shaft after recognizing a malfunction in a data transmission link of the control devices;

recognizing an intention to down shift transmission gear ratios by the driver signaled by the retraction of the accelerator deflection; and

introducing the down shift of the transmission gear ratios by disengaging a clutch and disengaging a current transmission gear ratio and subsequently engaging the clutch and adjusting one of a desired motor rotational speed or a transmission input rotational speed for a new lower gear ratio at a current speed of travel signaled by the renewed accelerator deflection and finally engaging the new lower gear ratio.

9. The method according to claim 8, further comprising the step of communicating the malfunction optically and acoustically to the driver.

10. A method for determining a malfunction of at least one automotive drive train component and a reaction to the malfunction of the at least one drive train component, the drive train comprising a drive engine with a drive output shaft, a mechanical element and an automatic transmission having a transmission input shaft, the mechanical element being located between the drive engine and the transmission such that the drive output shaft is indirectly connected to the transmission input shaft, each having a control device, actuators, sensors, a data transmission system, and the functions of the control devices, the actuators, the sensors and the data transmission systems of each of the drive engine and the automatic transmission being recorded and checked for signs of malfunction during driving operations, and an emergency operating mode being activated when a malfunction occurs, the method comprising the steps of:

measuring a transmission input torque of the transmission input shaft, via an input shaft torque sensor, and the functions of the control devices, the actuators, the sensors, and a torque of the transmission input shaft being sensed, measured and checked for signs of malfunction during the driving operation;

communicating and checking the measured transmission input torque to the engine control unit for at least one of plausibility and correctness;

implementing process steps upon recognition of a malfunction to either continue safe operation of the vehicle in the emergency operating mode, or safely end operation of the vehicle.

11. The method according to claim 10, further comprising the step of comparing the measured transmission input torque with a calculated engine torque and if there is an excessive deviation between the measured transmission input torque and the calculated engine torque, the emergency operating mode will be activated for at least one of the automatic transmission, the at least one drive train component and a vehicle installation.

12. The method according to claim 11, further comprising the step of inferring an interruption of the fuel supply to the automotive driving engine from either the comparison of the measured transmission input torque with the calculated engine torque or from an analysis of a torque characteristic measured on the transmission input shaft.

13. The method according to claim 12, further comprising the step of sending with the transmission control unit a control signal including interruption of the fuel supply information to other control units in the drive train upon determination of interruption of the fuel supply, such that the other control units activate an emergency operating strategy for the interruption of fuel supply.

14. The method according to claim 12, further comprising the step of preventing with the transmission control unit a ratio change in the transmission upon determination of interruption of the fuel supply until the malfunction has been remedied.

15. The method according to claim 12, further comprising the step of sending, with either the engine control unit or a vehicle master computer, a control signal to the transmission control device upon determination of the interruption of fuel supply which will prevent any ratio change of the automatic transmission until the malfunction has been remedied.

16. The method according to claim 15, further comprising the step of informing the driver at least one of optically and acoustically of the malfunction.

17. The method according to claim 10, further comprising the step of recognizing, upon determination of a malfunction in a data transfer path of the control devices, a shifting intention of the driver (e.g. intended downshift) signaled by a released gas pedal on a basis of a signal curve of the torque sensor on at least one of the transmission input shaft, the actuating elements and the sensors, and the gearshift is initiated with disengagement of a shift clutch, deactivation of a current transmission ratio and subsequent engagement of the shift clutch;

that subsequently either a desired engine speed or transmission input speed signaled by repeated pedal activation for a new lower gear for a current driving speed is inferred from the signal curve of the torque sensor, and subsequently engaging the new gear.