Syringe pumps

• US 7,635,349 B2
• Filed: 08/03/2001
• Issued: 12/22/2009
• Est. Priority Date: 08/16/2000
• Status: Expired due to Fees

• Current Assignee: Smiths Medical International Limited (ICU Medical Incorporated)
• Original Assignee: Smiths Group plc (Smiths Group International Holdings Ltd.)
• Inventors: Pickles, Chris, Tribe, Robert James
• Primary Examiner(s): Desanto; Matthew F
• Application Number:
  US09/920,728
• Publication Number:
  US 20030205587A1
• Time in Patent Office: 3,063 Days
• Field of Search: 604/500, 604/30, 604/31, 604/36, 604/38, 604/118, 604 65- 67, 604/121, 604/131, 604/154, 604134-135, 604/151, 604/152, 604/155, 604/187, 604207-211, 604/218, 604/224, 604/228, 604/245, 604/246, 222/390, 222/258, 222 46- 48, 222309-311, 128/DIG.12, 128/DIG.13, 417/326, 417/18
• US Class Current: 604/131
• CPC Class Codes: A61M 2005/16863 Occlusion detection
• CPC Class Codes: A61M 2205/18 with alarm
• CPC Class Codes: A61M 5/1456 with a replaceable reservoir comprising a piston rod to be moved into the reservoir, e.g. the piston rod is part of the removable reservoir
• CPC Class Codes: A61M 5/16854 by monitoring line pressure

Abstract

A syringe pump has a motor rotating a leadscrew, which drives a plunger head retainer to push a plunger along the barrel of a syringe so as to dispense medication to a patient. A force sensor in the head retainer measures the force on the plunger to detect when there is an occlusion restricting flow of medication. When an excess force is detected an alarm is generated and the motor is reversed to reduce the force to about 10% of that at which the occlusion is detected. The occlusion can be removed with a reduced risk of a bolus of medication being dispensed after which the user restarts the pump so that the plunger is driven normally.

Claims

1. A syringe pump adapted to receive a syringe having a plunger movable along a barrel, the pump comprising:

a drive mechanism for moving said plunger along said barrel; and

an occlusion detector responsive to occlusion to flow of medication from said syringe, said occlusion detector including a force sensor that directly senses the force exerted on the plunger in response to occlusion to flow of medication from said syringe, wherein the pump is operable in response to a detected occlusion to reverse the drive applied to move said plunger along said barrel sufficiently until the force detected by said force sensor falls by a predetermined amount.

2. A pump according to claim 1, wherein the pump is arranged to reverse the drive until force detected by said force sensor is substantially 10% of the force at which an occlusion is detected.

3. A syringe pump adapted to receive a syringe having a plunger movable along a barrel, the pump comprising:

a drive mechanism, said drive mechanism including a motor, a leadscrew driven by said motor and a plunger retainer movable along the leadscrew such as to move said plunger along said barrel; and

a force sensor mounted with said plunger retainer to directly detect excess force on said plunger, wherein the pump is operable in response to an output from said force sensor indicative of an excess force to reverse said motor until the output of said force sensor indicates an absence of an excessive force on said plunger.

4. A method of controlling a syringe pump comprising the steps of:

applying a force to drive a plunger in a forward movement along a barrel of a syringe to dispense medication;

directly detecting force on said plunger;

responding to a force on said plunger above a predetermined value by changing the direction of force applied to drive said plunger in reverse such that said directly detected force reduces below said predetermined value.

5. A method according to claim 4, wherein force applied to drive said plunger is changed to reduce said detected force to substantially 10% of said predetermined value.

6. A method according to claim 4, wherein the pump generates an alarm when force on said plunger exceeds a predetermined value.

7. A method according to claim 4, wherein the pump only reapplies force to dispense medication when the pump is manually restarted after detection of an occlusion.

8. A syringe pump adapted to receive a syringe having a plunger movable along a barrel, comprising:

a drive mechanism for moving said plunger along said barrel;

an occlusion detector responsive to occlusion to flow of medication from said syringe, said occlusion detector including a force sensor that directly senses the force exerted on the plunger in response to occlusion to flow of medication from said syringe, a control unit and a memory, wherein said control unit compares the force sensed by said force sensor with contents of said memory to determine if the sensed force exceeds a F_max, and wherein if the sensed force does exceed F_max, said control unit sends out signals to cause said drive mechanism to stop and then reverse its drive movement until the force sensed by said force sensor is reduced to some level above zero.

9. A syringe pump according to claim 8, wherein said drive mechanism is arranged to reverse its drive movement until the force detected by said force sensor is approximately 10% of F_max, said control unit stopping said drive mechanism at that time.