Delivery system for long self-expanding stents

• US 7,635,382 B2
• Filed: 10/22/2003
• Issued: 12/22/2009
• Est. Priority Date: 10/22/2003
• Status: Active Grant

• Current Assignee: Medtronic Vascular, Inc. (Medtronic Plc)
• Original Assignee: Medtronic Vascular, Inc. (Medtronic Plc)
• Inventors: Pryor, Jack D.
• Primary Examiner(s): TRUONG, KEVIN THAO
• Application Number:
  US10/691,747
• Publication Number:
  US 20050090887A1
• Time in Patent Office: 2,253 Days
• Field of Search: 623/1.11, 623/1.12, 623/1.23, 623/1.2, 606/108, 606181-184, 606/107, 606191-198
• US Class Current: 623/1.11
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2/9517 handle assemblies therefor
• CPC Class Codes: A61F 2/966 with relative longitudinal movement between outer sleeve and prosthesis, e.g. using a push rod

Abstract

The initial deployment of a self-expanding stent is performed by the physician manually retracting the sheath of a delivery system. This provides the physician with complete control of the initial deployment of the stent. Further, once the stent is securely engaged within the parent vessel, the remaining deployment over the remaining length of the stent is performed automatically by retraction of the sheath by a spring. Since the physician simply initiates the deployment of the stent, the deployment is readily performed using only a single hand of the physician.

Claims

1. A delivery system comprising:

a housing;

a sheath;

a slider coupled to said sheath, said slider being located within said housing;

an engagement plate located within said housing, said engagement plate coupled to said housing by at least one breakaway, wherein said at least one breakaway breaks to disengage said engagement plate from said housing, wherein retraction of said slider causes said slider to directly contact and connect to said engagement plate; and

a source of stored energy coupled to said engagement plate.

2. The delivery system of claim 1 wherein said slider comprises a collet and a collar.

3. The delivery system of claim 2 wherein said collet comprises a tapered surface for facilitating coupling of said collet to said engagement plate.

4. The delivery system of claim 2 wherein said collar is an annulus slidably mounted around said sheath.

5. The delivery system of claim 2 wherein said collet is coupled to said engagement plate.

6. The delivery system of claim 2 wherein said engagement plate is an annular shaped member.

7. The delivery system of claim 2 wherein said collet includes an aperture aligned with a lumen of said sheath.

8. The delivery system of claim 1 wherein a slider movement mechanism slot of said housing ends near said at least one breakaway.

9. The delivery system of claim 1 wherein said at least one breakaway is a mechanism that disengages said engagement plate from said housing.

10. The delivery system of claim 1 further comprising a braking mechanism coupled to said engagement plate.

11. The delivery system of claim 10 wherein said braking mechanism is selected from the group consisting of a frictional mechanism, a pneumatic mechanism and a kinetic mechanism.

12. The delivery system of claim 10 wherein said braking mechanism comprises an air seal between said engagement plate and said housing.

13. The delivery system of claim 12 further comprising one or more vent apertures allowing air to escape.

14. The delivery system of claim 10 wherein said braking mechanism comprises a brake plate coupled to said engagement plate and a brake wheel coupled to said housing, said brake wheel engaged with said brake plate.

15. The delivery system of claim 14 wherein said brake plate comprises teeth coupled to teeth of said brake wheel in a rack and pinion arrangement.

16. The delivery system of claim 14 further comprising a flywheel coupled to said brake wheel.

17. The delivery system of claim 16 wherein said flywheel comprises paddles.

18. The delivery system of claim 10 wherein said braking mechanism comprises friction pads coupled to said engagement plate, said friction pads being flexible members that press against said housing.

19. The delivery system of claim 1 wherein said source of stored energy comprises a spring.

20. The delivery system of claim 19 further comprising an anchor plate coupled to said spring.

21. The delivery system of claim 1 further comprising a stent constrained by said sheath.

22. The delivery system of claim 21 further comprising an inner member, said stent being positioned around said inner member.

23. The delivery system of claim 1 further comprising a slider movement mechanism coupled to said slider, said slider movement mechanism extending from inside said housing through a slider movement mechanism slot of said housing.

24. The delivery system of claim 1 further comprising means for connecting said slider to said engagement plate.

25. The delivery system of claim 1 wherein said slider comprises locking protrusions and said engagement plate comprises locking apertures aligned with said locking protrusions.

26. The delivery system of claim 1 wherein said at least one breakaway comprises a thin strip of molding between said engagement plate and said housing.

27. A delivery system comprising:

a housing;

a sheath;

a slider coupled to said sheath, said slider being located within said housing;

an engagement plate located within said housing, said engagement plate coupled to said housing by at least one breakaway, wherein said at least one breakaway breaks to disengage said engagement plate from said housing, wherein said slider and said engagement plate comprise means for connecting said slider to said engagement plate upon contact of said slider with said engagement plate;

an anchor plate coupled to said housing; and

a source of stored energy directly coupled to said engagement plate and said anchor plate.