Dynamoelectric machine having heat pipes embedded in stator core

• US 7,635,932 B2
• Filed: 08/18/2004
• Issued: 12/22/2009
• Est. Priority Date: 08/18/2004
• Status: Expired due to Fees

• Current Assignee: BluWav Systems LLC (Magna International Incorporated)
• Original Assignee: BluWav Systems LLC (Magna International Incorporated)
• Inventors: Soghomonian, Zareh Salmasi, Matin, Kaiser
• Primary Examiner(s): NGUYEN, HANH N
• Application Number:
  US10/920,416
• Publication Number:
  US 20060038450A1
• Time in Patent Office: 1,952 Days
• Field of Search: 310/52, 310/54, 310/58, 310/64
• US Class Current: 310/58
• CPC Class Codes: H02K 1/02 characterised by the magnetic material
• CPC Class Codes: H02K 1/146 consisting of a generally annular yoke with salient poles
• CPC Class Codes: H02K 9/225 Heat pipes

Abstract

Thermal management of an electric machine is implemented by selecting a stator core configuration in accordance with an intended machine application and determining the minimum heat dissipation necessary to maintain the temperature of the core segment configuration at peak excitation within acceptable limits is determined. A core model is used to ascertain thermal distribution at peak excitation. In accordance therewith, a pattern in the selected core segment configuration is established for placement of at least one heat pipe for removing heat from the core. Preferably, heat pipes are located at high thermal points in the core segment and oriented in alignment with mapped lines of flux. By placing the heat pipe either at the center of the core or at a recessed boundary layer between the core and winding, the heat pipe can capture and conduct excess heat away from the heat generating areas of the core, thus maintaining the core and the excitation windings at desired temperature.

Claims

1. An electric machine comprising:

a ferromagnetic salient pole stator core;

windings formed on poles of the stator core;

at least one heat pipe at least partially embedded in the stator core;

wherein heat generated during peak excitation of the windings is transferred to the heat pipe,

wherein the stator core comprises a plurality of multiple pole core segments, each core segment having embedded therein at least one heat pipe, and

wherein the heat pipe has a T-shaped configuration comprising a first portion partially embedded in the stator core along the radial direction and a second portion situated outside of the stator core, the first and second portions generally perpendicular to each other.