Catheter articulation segment with alternating cuts

• US 7,637,903 B2
• Filed: 06/21/2004
• Issued: 12/29/2009
• Est. Priority Date: 02/09/2004
• Status: Active Grant

• Current Assignee: CryoCor Incorporated (Boston Scientific Corporation)
• Original Assignee: CryoCor Incorporated (Boston Scientific Corporation)
• Inventors: Koerner, Richard J., Lentz, David J.
• Primary Examiner(s): Lucchesi; Nicholas D
• Assistant Examiner(s): Bouchelle; Laura A
• Application Number:
  US10/872,612
• Publication Number:
  US 20050177132A1
• Time in Patent Office: 2,017 Days
• Field of Search: 604/525, 604 9501- 9505, 604/523, 604/264, 604/96.01, 604/103.08, 606/191, 606/194
• US Class Current: 604/525
• CPC Class Codes: A61M 25/0013 Weakening parts of a catheter tubing, e.g. by making cuts in the tube or reducing thickness of a layer at one point to adjust the flexibility
• CPC Class Codes: A61M 25/0054 with regions for increasing flexibility
• CPC Class Codes: A61M 25/0138 having flexible regions as a result of weakened outer material, e.g. slots, slits, cuts, joints or coils

Abstract

An articulation segment for a catheter includes a tube formed with a first plurality of axially aligned slits that are respectively oriented in planes perpendicular to the axis, with each slit extending azimuthally in an arc partway around the axis. The tube is also formed with a second plurality of similarly formed slits that are axially offset and diametrically opposed relative to the slits of the first plurality to allow for a bending of the catheter in a plurality of different planes. In a particular embodiment, the slits are arranged to allow the articulation segment to be reconfigured from a straight, substantially cylindrically shaped tube to a configuration in which a portion of the articulation segment is formed in the shape of a ring.

Claims

1. A device for configuring a catheter tube as a ring, wherein the catheter tube comprises:

a distal section biased to bend in a plane around a first axis to form the ring in a plane substantially perpendicular to the first axis; and

a transition section having a first end and a second end, with the first end of the transition section being connected to the distal section, wherein the transition section is helically biased to move between a first configuration wherein the transition section is substantially straight to define a base line oriented substantially perpendicular to the first axis, and a second configuration wherein the first axis of the distal section is substantially aligned parallel with the base line;

wherein the catheter tube has a wall and defines a longitudinal axis, and the transition section is formed with a plurality of first slits cut through the wall in respective planes substantially perpendicular to the longitudinal axis, with each first slit extending azimuthally in an arc partway around the axis from a first end to a second end and defining a center midway therebetween, and wherein the respective centers of the first slits are aligned along a first substantially helical path, the tube being further formed with a plurality of second slits cut through the wall in respective planes substantially perpendicular to the axis, with each second slit extending azimuthally in an arc partway around the axis from a first end to a second end and defining a center midway therebetween, and wherein the respective centers of the second slits are aligned along a second substantially helical path, with each said first slit being located between a pair of adjacent second slits and each said second slit being located between a pair of adjacent first slits, and with said second helical path being substantially diametrically opposite said first substantially helical path relative to said axis to allow for the selective helical bending of the transition section.

2. A device as recited in claim 1 wherein each first slit is azimuthally offset from an adjacent first slit and further including an initial first slit and a final first slit and wherein the center of the initial first slit is azimuthally offset from the center of the final first slit by approximately ninety degrees.

3. A device as recited in claim 2 wherein the first end of each first slit is juxtaposed and overlaps with the second end of an adjacent second slit, and the second end of each first slit is juxtaposed and overlaps with the first end of an adjacent second slit.

4. A device as recited in claim 3 wherein each first slit and each second slit has a substantially same arc length, and wherein the arc length is greater than one hundred and eighty degrees.

7. A device as recited in claim 4 wherein the respective ends of the first slits and the second slits overlap through an arc distance of approximately ten degrees.

8. A device as recited in claim 1 wherein each of the first slits and each of the second slits has a width that is no greater than ten microns.

9. A device as recited in claim 1 wherein each of the first slits and each of the second slits has a width that is at least five microns.

10. A device as recited in claim 1 wherein the catheter tube is a hypotube.

11. A device as recited in claim 1 wherein the catheter tube is formed from stainless steel.

5. A device for configuring a catheter tube as a ring, wherein the catheter tube comprises:

a distal section biased to bend in a plane around a first axis to form the ring in a plane substantially perpendicular to the first axis;

a proximal section biased to bend in a plane around a second axis; and

an transition section interconnecting the distal section with the proximal section, wherein the transition section is helically biased to move the first axis of the distal section between a first configuration wherein the first axis is substantially parallel to the second axis of the proximal section and a second configuration wherein the first axis is substantially perpendicular to the second axis of the proximal section;

wherein the catheter tube has a wall and defines a longitudinal axis, and the transition section is formed with a plurality of first slits cut through the wall in respective planes substantially perpendicular to the longitudinal axis, with each first slit extending azimuthally in an arc partway around the axis from a first end to a second end and defining a center midway therebetween, and wherein the respective centers of the first slits are aligned along a first substantially helical path, the tube being further formed with a plurality of second slits cut through the wall in respective planes substantially perpendicular to the axis, with each second slit extending azimuthally in an arc partway around the axis from a first end to a second end and defining a center midway therebetween, and wherein the respective centers of the second slits are aligned along a second substantially helical path, with each said first slit being located between a pair of adjacent second slits and each said second slit being located between a pair of adjacent first slits, and with said second helical path being substantially diametrically opposite said first substantially helical path relative to said axis to allow for the selective helical bending of the transition section.

6. A device as recited in claim 5 wherein the proximal section is formed with a plurality of first proximal slits each having a center and with a plurality of second proximal slits each having a center, with each said first proximal slit being located between a pair of adjacent second proximal slits and each said second proximal slit being located between a pair of adjacent first proximal slits, with each plurality of proximal slits cut into the tube through the wall in planes substantially perpendicular to the axis, with the respective centers of the first proximal slits aligned along a first proximal line substantially parallel to the axis, and with the respective centers of the second proximal slits aligned along a second proximal line substantially parallel to the axis and diametrically opposed to the first proximal line, and wherein the distal section is axially spaced from said proximal section and formed with a plurality of first distal slits each having a center and with a plurality of second distal slits each having a center, with each said first distal slit being located between a pair of adjacent second distal slits and each said second distal slit being located between a pair of adjacent first distal slits, with each plurality of distal slits cut into the tube through the wall in planes substantially perpendicular to the axis, with the respective centers of the first distal slits aligned along a first distal line substantially parallel to the axis and azimuthally offset from said first proximal line, and with the respective centers of the second distal slits aligned along a second distal line substantially parallel to the axis, diametrically opposed to the first distal line and azimuthally offset from the second proximal line.