Method and apparatus for attaching connective tissues to bone using a knotless suture anchoring device

• US 7,637,926 B2
• Filed: 02/14/2005
• Issued: 12/29/2009
• Est. Priority Date: 02/04/2002
• Status: Expired due to Fees

• Current Assignee: ArthroCare Corporation (Smith & Nephew PLC)
• Original Assignee: ArthroCare Corporation (Smith & Nephew PLC)
• Inventors: Gordon, Norman S., Foerster, Seth A.
• Primary Examiner(s): Woo; Julian W
• Application Number:
  US11/058,383
• Publication Number:
  US 20050240226A1
• Time in Patent Office: 1,779 Days
• Field of Search: 606/232, 606/323, 606/74, 606/103, 241/36.R, 241/15.A, 241/15.M, 241/32.WH, 241/33.R, 241/36.L, 241/36.A, 241/15.G, 244/84, 244/85, 244/88
• US Class Current: 606/232
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61B 2017/0409 Instruments for applying suture anchors for applying suture clamps, clips or locks A61B2017/0488
• CPC Class Codes: A61B 2017/0412 having anchoring barbs or pins extending outwardly from suture anchor body
• CPC Class Codes: A61B 2017/0414 having a suture-receiving opening, e.g. lateral opening lateral eyelet for attaching suture to needle A61B2017/06019
• CPC Class Codes: A61B 2017/042 plastically deformed during insertion
• CPC Class Codes: A61B 2017/0427 having anchoring barbs or pins extending outwardly from the anchor body
• CPC Class Codes: A61B 2017/0437 the barbs being resilient or spring-like
• CPC Class Codes: A61B 2017/0451 Cams or wedges holding the suture by friction
• CPC Class Codes: A61B 2017/0454 the anchor being crimped or clamped on the suture
• CPC Class Codes: A61B 2017/0458 Longitudinal through hole, e.g. suture blocked by a distal suture knot

Abstract

An innovative bone anchor and methods for securing soft tissue, such as tendons, to bone, which permit a suture attachment that lies entirely beneath the cortical bone surface. Advantageously, the suturing material between the soft tissue and the bone anchor is secured without the need for tying a knot. The suture attachment to the bone anchor involves the looping of a length of suture around a pulley within the bone anchor, tightening the suture and attached soft tissue, and clamping the suture within the bone anchor. The bone anchor may be a tubular body having a lumen containing a plurality of suture-locking elements that clamp the suture therein. The locking elements may be thin and C-shaped. One or more locking plugs attached to separable actuation rods displace axially within the lumen and act on the locking elements to displace them radially. A generally uniform passage through the locking elements in their first positions converts to a smaller irregular passage after the locking plug displaces the elements to their second positions, thus effectively clamping the suture. The bone anchor further may include locking structure for securing itself within a bone cavity.

Claims

1. A knotless suture anchor apparatus for anchoring a length of suture with respect thereto, comprising:

an anchor body having a proximal end, a distal end, and a lumen opening at the proximal end such that a length of suture may be introduced into the lumen from the proximal end; and

at least two series of a plurality of axially stacked suture-locking elements located within the anchor body lumen and each movable within the lumen from respective first positions to second positions, wherein the plurality of locking elements from both of the at least two series respectively overlie each other in an alternating configuration, and the locking elements in their first positions together defining a generally uniform cross-section axial passage sized to permit axial movement of the length of suture therethrough, and in their second positions converting the cross-section of the axial passage to be irregular and therefore substantially restrict axial movement of the length of suture therethrough.

2. The apparatus of claim 1, wherein the axial passage is located generally in the center of the lumen and the plurality of suture-locking elements from both of the at least two series each move toward the center of the lumen from their first to their second positions.

3. The apparatus of claim 2, wherein the suture-locking elements are substantially C-shaped and each surrounds and defines approximately three-quarters of the axial passage.

4. The apparatus of claim 2, wherein at least one of the suture-locking elements moves in a different direction than the others from their respective first to their second positions.

5. The apparatus of claim 4, wherein there are at least three suture-locking elements that are arranged to move radially within the lumen, and wherein adjacent suture-locking elements move in opposite directions.

6. The apparatus of claim 5, wherein the suture-locking elements are substantially C-shaped and each surrounds and defines approximately three-quaff ers of the axial passage.

7. The apparatus of claim 4, further including:

a pair of suture-locking plugs that are axially displaceable within the lumen so as to contact different suture-locking elements and move them in different directions from their first to their second positions.

8. The apparatus of claim 1, wherein the suture-locking elements are arranged to move radially within the lumen from their first to their second positions.

9. The apparatus of claim 8, further including:

a suture-locking plug that is axially displaceable within the lumen so as to contact at least some of the suture-locking elements and move them from their first to their second positions.

10. The apparatus of claim 9, wherein there are at least three series of a plurality of suture-locking elements that are stacked axially and arranged to move radially within the lumen, and wherein adjacent suture-locking elements move in opposite directions.

11. A knotless suture anchor apparatus for anchoring a length of suture with respect to a body cavity, comprising:

an anchor body having a proximal end, a distal end, and a lumen opening at the proximal end such that a length of suture may be introduced into the lumen from the proximal end, the anchor body being sized to fit within the body cavity; and

a first and second series of a plurality of axially-stacked suture-locking elements radially movable within the lumen from respective first positions to second positions, at least one of the plurality of locking elements from the first series overlying at least one of the plurality of locking elements from the second series, the plurality of locking elements in their first positions together defining at least one axial passage sized to permit axial movement of the length of suture therethrough, and in their second positions reducing the size of the passage so as to clamp the length of suture therein and substantially restrict axial movement of the length of suture therethrough.

12. The apparatus of claim 11, wherein the axial passage is located generally in the center of the lumen and the suture-locking elements each move toward the center of the lumen horn their first to their second positions.

13. The apparatus of claim 12, wherein the suture-locking elements are substantially C-shaped and each surrounds and defines approximately three-quarters of the axial passage.

14. The apparatus of claim 12, wherein at least one of the suture-locking elements moves in a different direction than the others from their respective first to their second positions.

15. The apparatus of claim 14, further including:

a pair of suture-locking plugs that are axially displaceable within the lumen so as to contact different suture-locking elements and move them in opposite directions from their first to their second positions.

16. The apparatus of claim 11, further including:

a suture-locking plug that is axially displaceable within the lumen so as to contact at least one of the suture-locking elements and move it from its first to its second position.

17. The apparatus of claim 16, wherein the suture-locking plug has a first cross-sectional size and further including an actuation rod having a second cross-sectional size smaller than the first, the actuation rod being removably attached to the proximal end of the suture-locking plug and projecting out of the proximal end of the anchor body, the actuation rod being used to displace the suture-locking plug axially within the lumen.

18. The apparatus of claim 17, and further including a point of tensile weakness along the actuation rod, thereby permitting the wire to be detached from the suture-locking plug upon application of a predetermined tensile force on the actuation rod in the proximal direction after each of the at least one contacted suture-locking elements have moved from their respective first positions to their respective second positions.

19. The apparatus of claim 16, wherein the first and second series of suture-locking elements are stacked axially in alternating fashion and arranged to move radially within the lumen, and wherein adjacent suture-locking elements move in opposite directions.

20. The apparatus of claim 16, wherein there are two of the axial passages and two lengths of suture, each located on diametrically opposed sides of the lumen and against the anchor body wall, wherein the suture-locking elements each move toward one of the axial passages when displaced from their first to their second positions.

21. The apparatus of claim 20, wherein each suture-locking element has an aperture offset from the center of the lumen, which the suture-locking plug contacts to displace the suture-locking element, the apertures of adjacent suture-locking elements being offset in different directions such that axial displacement of the suture-locking plug moves adjacent elements in different directions.

22. The apparatus of claim 11, wherein the anchor body further includes a suture return member fixed with respect thereto such that the length of suture may be passed into lumen from the proximal end, through the axial passage, looped around the suture return member, back through the axial passage, and passed out of the lumen through the proximal end.

23. A method of securing soft tissue with respect to a body cavity without knots, comprising:

passing a length of suture through soft tissue so that a loop of suture material is embedded in the soft tissue resulting in two free ends;

passing the two free ends of the length of suture into a lumen of an open proximal end of an anchor body and through a generally uniform passage comprising at least two series of axially stacked suture locking elements configured in opposite orientations, wherein locking elements from each of the at least two series of locking elements overlie one another in alternating fashion;

extending the two free ends out of the lumen through the open proximal end;

fixing the anchor body with respect to a body cavity;

tightening the loop of suture material by pulling on one or both of the two free ends of the length of suture; and

displacing both the of at least two series of locking elements toward the center of the lumen so as to restrict axial movement of the length of suture.

24. The method of claim 23, further comprising displacing a suture-locking plug within the lumen so as to contact and move at least some of the suture-locking elements.

25. The method of claim 24, wherein displacing the suture-locking plug moves each of the at least two series of suture locking elements in different directions.